2016-11-15

The ALUSYNC (Alu as in  aluminium and Sync and in Synchronise) AC DC Tig model range has received it’s latest tech upgrade and transitioned into the must have welder for 2017. We are constantly assessing the feedback of our customers and user voice is a powerful tool for driving innovation. We wanted to continue with our direction of SMT digital architecture for the brains end of the welding range, just like we did years ago in the Alupulse 210 Pro and Metalmaster 215 Elite Digital Welder, but we did not want to give up the gentle control available from panel mounted knobs, nor the appeal of single glance settings recognition that can only be achieved with knobs. The solution of course was to hack both concepts together and incorporate analogue to digital converters that enable the best of both worlds.

Alusync 215 ACDC Tig welding machine features the following features.



Australian 5 Year Parts and Labour Warranty

AC Waveform for Tig Welding Aluminium and It’s Alloys

DC Waveform for Tig Welding Steel, Stainless Steel, other Metals

Built In 50 Amp Plasma Cutter

Full Function AC/DC Tig Welder to 210 Amps

Stick Welder to 170 Amps

IGBT Transistors Used For All Welding Inverter Sections

Over Current & Over  Temperature Protection

Digital Microprocessor Control

High Duty Cycle 60% at 210 Amps

Fan on Demand – Fan activates to cool welding power source as required

Rear Mounted Female Panel Socket For Tig Water Coolers

Clear Control Panel Cover That Flips Down To Protect Knobs

Pre & Post Flow

Up and Down Slope

Start Amps and Crater Amps

High and Low Pulse Welding Modes

Arc Force For MMA Stick Welding

AC Frequency and AC Balance Control

Digital Mode Selection Via Push Button Membrane Switches

15 Amp Plug with 2 Metre (3 x 2.5mm) Input Supply Cable

HF Bush Button Ignition For Tig Welding Modes

The Alusync 215 AC DC Inverter Tig Welding Machine uses a high frequency ignition module to create the ionised gas path required to initiate the Tig welding arc. In order to facilitate an easy ignition cycle the start amps setting may be used to set a momentary amperage applied when the Tig tungsten electrode first ignites, similar to a hot start. The purpose is to heat the tungsten and ionise more shielding gas to provide stable arc ignition after which the arc power level either up slopes to the preset welding amperage or follows the input as set by the Tig foot control.

A clear plastic front cover has been added along with a new front end allowing even greater protection to the potentiometers. The digital amps display has been increased in size and all switches are bush button toggles allowing greater life expectancy than traditional throw type mechanisms.

Cooling is still taken care of by the large capacity high volume fan however a Fan On Demand (FOD) system handles the operation of the fan which results in a cleaner machine do to reduce particle intake when not welding. Other benefits are a quieter workshop in between welds.



AC welding frequency is available between 20 Hz and 250Hz with AC balance control values between 10% and 90% for cleaning of aluminium oxide layer. Pulse welding is available for both AC and DC Tig waveforms and the frequency range is 0.5Hz to 25Hz for low range jumping to 25Hz to 250Hz for high range.

When AC Tig welding aluminium at high amperage a Tig water cooler may be added as an option, we have included an IEC C14 socket on the rear panel to allow easy interfacing and synchronous switching, in other words, turn on the welder and the water cooler activates also.


The built in 50 amp plasma cutter offers 10 amps more power than the previous model which increases cutting capacity by 25%.

Silky smooth stick welding up to 170 amps thanks to the IGBT inverter core and ripple filtration achieved by the copper choke reducing the amount of AC ripple from the rectified output of the inverter providing near perfect DC current.

Over all we believe the new Alusync 215 AC DC Tig welding machine offers exceptional value for money and with the 5 year parts and labour warranty in Australia, provides peace of mind on a budget. For further enquiries or sales information please contact us on 1300 881 991.

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