2014-04-20

By Paul Homewood

 

John Hultquist has sent me an interesting article on solar panel degradation, by Jack Dini, an author on environmental and science issues.

He highlights serious quality issues and premature failure in many solar panels installed, manufactured in China particularly, but not exclusively.

 

From the Canada Free Press.

 

Everyone has heard the pitch for solar energy, install solar cells on your roof and get free electricity from the sun. Sure they cost a lot up front, but they will last 25-30 years—which just happens to be about the payback time given current electricity rates from coal, nuclear and natural gas. So when the solar panels start failing in two or three years the economics of solar power collapses like a house of cards. That is exactly what is happening around the world. Cheap Chinese solar panels have flooded the market and are now starting to fail at an alarming rate. Solar panels covering a warehouse roof in Los Angeles were only two years into their expected 25-year life span when they began to fail. Worldwide, solar power adopters are reporting similar problems and the $77 billion solar industry is facing a quality crisis reports Doug Hoffman.

In May 2013 The New York Times exposed this growing scandal at the heart of the solar power industry. No one is sure how pervasive the problem is since there are no industry wide figures about defective solar panels. And when the defects are discovered, confidentiality agreements often keep the manufacturer’s identity secret, making accountability in the industry all the more difficult.

Most of the concerns over quality center on China, home to the majority of the world’s solar panel manufacturing capacity. Inspections of Chinese factories on behalf of developers and financiers revealed that even the most reputable companies are substituting cheaper, untested materials. Others are outsourcing production to smaller, less reputable companies. SolarBuyer, a company based in Marlborough, Mass., discovered defect rates of 5.5% to 22% during audits of 50 Chinese factories over the last 18 months notes,

In order to accelerate production and become the world’s leading solar panel manufacturing area, the Chinese incurred billions of dollars in debt. Now, these solar manufacturing companies are under pressure to cut costs and are substituting less expensive materials that are untested or whose use-by date have expired or subcontracting to smaller manufacturers where there is no quality control. In effect, the price war that Chinese manufacturers waged was a suicide mission. Now even they’re going bankrupt, including their erstwhile number one, Wuxi Suntech, when the banks pulled the ripcord in March 2013.

Defective Chinese panels wouldn’t be a big issue if there were plentiful domestically-produced alternatives. Unfortunately, thanks to our unfair trading relationship with China, American manufacturers haven’t been able to stay in business. China has heavily subsidized their green energy companies, offering such perks as free land, interest-free loans and export subsidies to ensure that their companies have all the advantages they need to conquer the rest of the market. Chinese solar companies have dumped their products on the US market at below market rates, putting their American competitors out of business.

That said, it is not just Chinese solar arrays that are failing—the defective panels installed on the Los Angeles area warehouse were made by an American manufacturer. Furthermore, all solar panels degrade and gradually generate less electricity over time.

The German solar monitoring firm, Meteocontrol, found that 80 percent of the 30,00 solar installations it reviewed in Europe were underperforming. Enertis Solar tested solar panels from 6 manufacturers at two power plants in Spain and found rates of malfunctioning as high as 34.5 percent. An inspection of a solar plant in Britain found that 12 percent of its Chinese modules failed. In the United States, an American solar manufacturer, First Solar, budgeted $271.2 million to replace defective modules it manufactured in 2008 and 2009.

Google was eager to learn about how its system performed. A review six months after installation revealed it was only getting about half of the power it expected.

 

Read the rest here.

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