HEAD:
1 4713 447 1 Head, Cylinder (Partial) ***
2 4442 807 1 COVER, Spark Plug
3 4484 463 1 COVER, Exhaust Rocker Arm
4 4484 462 1 COVER, Intake Rocker Arms
5 4484 489 2 GASKET, Rocker ARM COVER
6 4424 059 2 SEAL, Camshaft Oil
7 4424 085 2 PLUG, Core Hole
8 4424 060 1 GASKET, Cylinder Head
9 4484 490 1 CAP, Oil Fill
10 4424 084 3 PLUG, Cylinder Head Oil m10
11 4424 083 3 PLUG, Cylinder Head Water m26
4484 426 1 Plug, Core 8mm
12 4424 089 1 PLUG, Oil m16
13 5203 340 1 PLUG, Oil Gallery 5/8"
14 4484 404 1 RETAINER, Camshaft Intake
15 4484 405 1 RETAINER, Camshaft Exhaust
16 4484 305 4 STUD, Camshaft Retainer
17 6501 140 4 NUT, Camshaft Retainer
18 4484 303 8 STUD, Exhaust Manifold
19 6100 267 AR SCREW AND WASHER, Camshaft Cover ***
6100 248 AR SCREW AND WASHER, Spark Plug Cover ***
20 6502 219 10 BOLT, Cylinder Head Attaching
CRANK/PISTONS:
1 4442 960 4 PISTON ASSEMBLY, Piston Rings & Snap Ring ***
4483 495 AR RING, Snap, Piston Wrist Pin Retaining
2 RING PACKAGE, Piston -Serviced w/Piston
3 4315 352 4 PIN, Piston
4 4536 307 8 BOLT, Connecting Rod Bearing Cap
5 BEARING PACKAGE, Connecting Rod
Consists of:
2----Bearing, Connecting Rod
5241 076 4 Standard
5241 077 4 0.025 U/S
5241 078 4 0.050 U/S
5241 079 4 0.250 U/S
5241 080 4 0.275 U/S
5241 081 4 0.300 U/S
6 4536 306 8 NUT, Connecting Rod Bearing Cap Bolt
7 4556 210 ROD ASSEMBLY, Connecting
4536 094 4 BUSHING, Connecting Rod
8 4446 045 FLYWHEEL, w/Ring Gear
9 6501 197 8 BOLT, Flywheel to Crankshaft
10 6031 923 3 DOWEL, Clutch Cover to Flywheel
11 BEARING PACKAGE, Crankshaft Main #1,2,4,5
4293 824 4 Standard
4293 825 4 0.025 MM U/S
4293 826 4 0.050 MM U/S
4293 827 4 0.250 MM U/S
4293 828 4 0.275 MM U/S
4293 829 4 0.300 MM U/S
12 BEARING PACKAGE, Crankshaft Main #3
4293 830 1 Standard
4637 602 1 0.025 MM U/S
4293 832 1 0.050 MM U/S
4293 833 1 0.250 MM U/S
4293 834 1 0.275 MM U/S
4293 835 1 0.300 MM U/S
13 CAP, Crankshaft Bearing4483 471 1 No. 1
4483 472 1 No. 2
4483 473 1 No. 3
4483 474 1 No. 4
4483 475 1 No. 5
14 6501 934 10 BOLT, Crankshaft Bearing Cap
15 6501 947 1 SCREW, Crankshaft Sprocket
16 6500 150 1 KEY, Crankshaft Sprocket
17 4536 082 CRANKSHAFT
CAM/VALVES:
1 ARM, Rocker Assembly
4484 380 8 Right
4484 379 8 Left
2 4484 418 16 BOLT, Rocker Shaft Retaining
3 6101 461 16 WASHER, Plain M8
4 RETAINER, Rocker Shaft
4424 007 16 Intake and Exhaust Shafts
4484 423 1 Exhaust Shaft End
4424 008 1 Intake Shaft End
5 4442 045 2 KEY, Camshaft Sprocket
6 4484 419 1 SHAFT ASSEMBLY, Exhaust Valve Rocker
7 4484 373 1 SHAFT ASSEMBLY, Intake Valve Rocker
8 4442 941 1 CAMSHAFT ASSEMBLY, Exhaust ***
9 4442 940 1 CAMSHAFT ASSEMBLY, Intake ***
10 4424 061 1 SPACER, Intake Rocker Shaft
11 4424 035 16 LOCK, Intake Valve Spring Retainer
12 4424 034 16 LOCK, Exhaust Valve Spring Retainer
13 4638 413 1 SEAL PACKAGE, Valve Stem ***
14 4424 033 16 RETAINER, Valve Spring
15 4442 213 16 SPRING, Valve
16 4484 407 16 SEAT, Valve Spring
17 GUIDE, Valve
4484 408 16 Standard
4484 429 16 Oversized
18 4484 422 8 VALVE, Exhaust
19 4484 421 8 VALVE, Intake
TIMING BELT, COVERS, INTERMEDIATE SHAFT:
1 4442 822 1 COVER, Timing Belt Lower
2 6500 778 1 SCREW, With Washer
3 6101 451 1 SCREW, Hex Head
4 6100 266 1 SCREW m6x20
5 6100 507 1 NUT
6 STRIP, Cover Edging ***
4484 312 1 Upper
4484 313 1 Side
7 6501 714 1 SCREW, Cover Attaching m6X18
1150 3714 1 U/Nut ***
8 4442 821 1 COVER, Timing Belt Upper
9 6100 402 1 BOLT
10 4484 465 1 PULLEY, Idler
11 6100 409 1 BOLT, Tensioner Pulley m10X70
12 4484 464 1 PULLEY, Tensioner
13 4442 115 2 BOLT, Camshaft Sprocket
14 4442 108 2 WASHER, Camshaft Sprocket
15 4484 263 1 SPROCKET, Exhaust Camshaft
16 4442 045 2 KEY, Camshaft Sprocket
17 4442 871 1 SPROCKET, Intake Camshaft
18 4667 530 1 BELT, Timing
19 6500 150 2 KEY
20 4443 000 1 SPROCKET ASSEMBLY, Intermediate Shaft
21 6500 346 1 WASHER
22 6501 405 1 BOLT
23 4442 973 1 SPROCKET, Crankshaft
4484 287 1 Washer, Crankshaft Sprocket and Pulley Pilot
24 6501 947 1 BOLT, Crankshaft Sprocket
25 4105 395 1 SEAL, Intermediate Shaft
26 6101 278 3 SCREW, Intermediate Shaft
27 4484 070 1 RETAINER, Intermediate Shaft Oil Seal
28 4448 700 1 BEARING, Intermediate Shaft Front
29 SHAFT, Intermediate
4556 214 1 UP to 10-21-91
4667 371 1 After 10-21-91
30 4105 217 1 BEARING, Intermediate Shaft Rear
OIL LINES:
1 6100 296 1 SCREW, w/Washer Turbo Oil Drain Back Tube (M8x20)
2 4227 980 1 GASKET, Turbo Oil Drain Back Tube
3 0137 398 2 NUT, Turbo Oil Feed Tube
4 6032 570 1 CONNECTOR, Turbo Oil Inlet
5 4484 383 1 FITTING, Cylinder Block to Turbo Oil Feed Tube
6 6500 158 1 SCREW and WASHER, Oil Feed (M10x25) Tube Att.
7 4442 805 1 CLAMP, Turbo Oil Feed Tube
8 4442 846 1 TUBE, Turbo Oil Feed
9 1 TUBE, Turbo Oil Drain Back Service in Assembly
10 6502 083 2 CLAMP, Turbo Oil Drain Back Hose (Serviced in Item 12)
11 4484 093 1 HOSE, Turbo Oil Drain Back
12 4442 993 1 TUBE ASSEMBLY, Turbo Oil Drain Back ***
13 4442 844 1 TUBE ASSEMBLY, Turbo Oil Supply-Center Housing ***
14 4442 843 1 TUBE ASSEMBLY, Turbo Oil Supply ***
MANIFOLDS:
4728 214 1 GASKET PACKAGE, Intake and Exhaust Manifold
1 4484 412 2 GASKET, Intake Manifold
2 4484 413 1 MANIFOLD, Intake
3 4484 411 1 GASKET, Exhaust Manifold
4 4484 410 1 MANIFOLD, Exhaust
5 6100 939 2 BOLT, Intake Attaching m8x1.25x110
6 6500 517 4 BOLT, Intake Attaching m8x1.25x25
6502 245 1 BOLT, Intake Attaching m8x1.25x125
7 6500 830 4 STUD, Turbo Attaching m10x1.5x40-6
8 6500 363 8 NUT, Exhaust Attaching
9 4484 303 8 STUD, Exhaust Manifold to Head
10 CONNECTOR, Manifold Vacuum
6034 239 AR Straight Connector 1/4-18 P.T.
5277 636 AR Y Connector 3/8-18 P.T.
CRANKCASE VENTILATION:
1 4621 022 1 TUBE ASSEMBLY, Adatper to Air Cleaner ***
2 4621 020 1 ADAPTER, PCV Valve to Oil Separator
3 3671 076 1 VALVE, PCV
4 4621 034 AR BRACKET, Oil Separtor
5 4621 033 1 SEPARATOR ASSEMBLY, Oil ***
6 4621 091 1 HOSE, Oil Separator to Block
7 4621 166 1 HOSE, PCV Valve to Manifold
8 4387 304 1 NIPPLE, Crankcase Vent
RADIATOR AND RELATED PARTS:
1 4401 989 1 COOLER, Charge Air
2 4266 142 2 ISOLATOR, Radiator Mounting - Upper
3 3781 830 1 CAP, Radiator
4 4401 990 1 AIRSEAL, Charge Air Cooler ***
5 4401 964 1 RADIATOR (Includes #’s 2,3,7,8,9,)
6 6100 041 2 U-NUT
7 4266 904 1 DRAINCOCK
8 4401 950 2 ISOLATOR, Radiator Mounting - Lower
9 4140 538 2 CLIP, Spring - Bottom Shroud Mounting
10 4401 437 1 CLAMP, Inlet Hose (Rad. End)
11 4546 345 1 HOSE, Inlet
12 4401 436 1 CLAMP, Inlet Hose (Eng. End)
13 4401 438 1 CLAMP, Outlet Hose (Rad. End)
14 4401 980 1 HOSE, Outlet
15 4401 439 1 CLAMP, Outlet Hose (Eng. End)
16 4546 319 1 CLIP, Outlet Hose
17 6500 559 1 STUD and WASHER, Cylinder Water Outlet Connector
18 6100 295 1 SCREW and WASHER, Cylinder Water Outlet Connector
19 4442 618 1 CONNECTOR, Cylinder Water Outlet
20 4442 621 1 GASKET, Cylinder Water Outlet Connector
21 4494 470 1 THERMOSTAT
22 4442 998 1 WATER BOX ***
23 4315 333 1 GASKET
24 4343 761 1 NIPPLE, Thermostat By-Pass
25 4315 207 1 PIPE, Water Box Outlet
26 5277 788 1 HOSE, Intercooler to T/Body
27 6033 135 2 CLAMP
28 FAN-MOTOR-SHROUD ASSEMBLY
Stamped 4546267 Consists of:
4401 958 1 FAN
4546 541 1 MOTOR
4546 544 1 SHROUD
6500 377 1 RETAINER
29 4536 178 1 TUBE ASSEMBLY, Water Inlet ***
- 4442 850 1 BRACKET, Inlet Pipe
- 4723 656 1 LABEL, Fan Caution
SBEC:
4672 167 2.2 Eng., A-568 Trans., RFI, Man. Trans., 16-Valve
AIR CLEANER:
1 4669 580 1 AIR CLEANER ASSEMBLY ***
2 5277 363 1 COVER, Air Cleaner
3 4213 583 1 FILTER, Air Cleaner
4 5277 512 1 HOUSING, Air Cleaner Filter
5 5277 576 4 LATCH, Air Cleaner
6 5277 655 1 FILTER, Crankcase Inlet Filter
7 0153 640 4 CLAMP
8 1 HOSE, Drain (not serviced)
9 6500 201 2 NUT, Heat Shield Attach
10 5277 781 1 SHIELD, Heat
11 5277 356 1 BRACKET, Air Cleaner Mounting - Eng. Side
12 6500 583 2 NUT
13 5277 633 1 BRACKET, Air Cleaner Mounting
14 6033 135 6 CLAMP
15 5277 789 1 HOSE, Air Cleaner to Turbo
16 4504 564 1 VALVE, Air Shut Off
17 4287 145 1 HOSE, Vacuum
18 4324 488 1 VALVE, Check
19 5277 790 1 HOSE, By-Pass Valve
20 5277 873 1 HOSE, Tube to Air Cooler
21 5277 771 1 TUBE ASSEMBLY, Turbo to Intercooler ***
22 5277 786 1 HOSE, Turbo to Tube
23 6101 445 2 NUT and WASHER
FUEL RAIL:
1 5277 666 1 RAIL, Fuel
2 6101 452 4 SCREW and WASHER
3 4306 015 1 REGULATOR, Fuel Pressure
4 5277 919 1 O-RING, Regulator to Rail
5 6501 140 2 NUT, Regulator to Fuel Rail
6 6501 764 2 SCREW and WASHER
7 4418 257 4 CLIP, Fuel Injector
8 5277 895 4 INJECTOR, w/O-Rings
9 4504 348 AR O-RING, Injector ( 2 O-Ring per Pkg.)
THROTTLE CONTROL:
1 4459 085 1 CABLE, Throttle Control
2 4459 057 1 BRACKET, Cable Mounting
3 6501 755 AR SCREW and WASHER
4 5277 773 1 BRACKET, Cable Routing
5 1 SCREW (not serviced)
FRESH AIR INTAKE:
2 5277 528 1 A,G DUCT, Fresh Air - 2.2L Eng. 16 Valve
3 5277 681 1 A,G FLEX DUCT, Fresh Air - 2.2L Eng. 16 Valve ***
4 5227 009 1 J,G DUCT, Radiator Closure to Housing
TRANSAXLE:
4641 278 1 A,G 2.2L 16 Valve Turbo III Eng., w/A568 Trans
SPEED CONTROL EJECTOR HARNESS:
1 4549 209 1 VALVE, Check
2 4104 272 AR HOSE, Rubber 1/4" I.D. (serv. in 50 ft. roll)
3 4458 155 1 TEE 1/4 x 3/16 x 1/4
4 4026 511 AR HOSE, Rubber 3/16" I.D. (serv. in 50 ft. roll)
5 4669 013 2 EJECTOR, Vacuum ***
6 4241 846 2 TUBE, Formed
7 4275 638 1 TEE 3/8 x 3/8 x 3/8
8 4443 178 AR HOSE, Rubber 3/8" I.D (serv. in 25 ft. spool)
9 4275 553 1 CONNECTOR, Y 3/8 x 3/8 x 3/8
10 4241 846 1 TUBE, Formed
11 4201 198 1 CONNECTOR 3/8 x 3/8
12 5277 657 1 TUBE, Formed
13 4201 197 1 CONNECTOR 1/4 x 3/8
14 4669 110 1 TUBE, Formed
EGR SYSTEM 2.2L ENGINE 16 VALVE AND 2.5L ENGINE - TURBO P,A,J,G, BODY
1 5277 821 1 A HARNESS, Hose
4669 026 1 G
2 6015 756 1 STRAP
3 1 HARNESS, Speed Control Ejector (shown on Illus. 800, 900)
4 2448 770 1 CLAMP
5 6032 173 1 CLAMP
6 4405 115 1 P,J,G HOSE, Boost Gauge
7 3593 446 1 P,J,G GROMMET, Boost Gauge Hose
The following contain the T3 and other non T3 parts.....
ANTI-LOCK BRAKE SYSTEM A,J,G BODIES
1 HYDRAULIC ASSEMBLY, Brake
4509 181 1 w/3 Speed Automatic Transmission
4485 770 1 w/Manual or 4 Speed AutomaticTransmission
2 4509 039 4 SCREW, Bleeder
3 4509 019 2 CLIP
4 4683 156 1 CLIP ASSEMBLY, 4 Tube Engine Mount ***
5 4485 678 2 VALVE ASSEMBLY, In-Line Proportioning ***
6 4509 037 1 STRAP, Ground
7 4509 014 1 TUBE ASSEMBLY ***
8 4509 017 1 TUBE ASSEMBLY ***
9 4509 016 1 TUBE ASSEMBLY ***
10 4509 015 1 TUBE ASSEMBLY ***
Adapter Package, w/O-Ring
4423 950 3 M11x1.00
4423 956 1 M12x1.00
11 4509 013 1 JUNCTION BLOCK ASSEMBLY ***
12 4728 590 1 BRACKET PACKAGE, Mounting - HYD ***
4746 322 1 SWITCH, Pressure Diff. (Delta)
8 1 HARNESS, Hose (not serviced)
9 3683 823 1 CLAMP
10 6502 745 1 CLAMP
EXHAUST SYSTEM:
1 NUT
6100 499 1 Right
4427 610 1 Left
2 4301 984 1 RING, Seal
3 4301 985 1 FLANGE, Front Exhaust Pipe
4 4427 299 2 SPRING
4427 590 1 G,J SPRING and BOLT, EUROPE ***
5 5217 003 2 BOLT
6 4427 033 1 PIPE, Exhaust
7 4301 050 1 CLAMP
8 CONVERTER, Catalytic w/Pipes - Rear
4427 576 1 A 2.2L Eng. 16 Valve
4427 034 1 G 2.2L Eng. 16 Valve
4427 034 1 P,G 2.5L Eng.
4427 198 1 A 2.5L Eng.
4427 035 1 J 2.5L Eng.
9 4495 532 1 CLAMP
10 PIPE, Tail w/Muffler
4427 635 1 A 2.2L Eng. 16 Valve
4495 602 1 G 2.2L Eng. 16 Valve
4495 227 1 P 2.5L Eng. (Up to 10-21-91)
4495 655 1 P 2.5L Eng. (After 10-21-91)
4495 260 1 A 2.5L Eng.
4495 221 1 J 2.5L Eng.
4495 558 1 G 2.5L Eng.
11 6101 283 2 U-NUT
12 4301 195 AR INSULATOR, Rear Converter Support
13 6500 202 3 BOLT, Shoulder
14 4427 676 1 BRACKET, Muffler Support
15 4301 848 1 INSULATOR, Muffler Support
16 6100 591 1 SCREW