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RESUME
1. Name : SHAKER SHAH
2. Mailing-Address : 65/A S.T.M Road
24: AMBIKA SOCIETY, VIP ROAD
KARELIBAUG, OPP. HIGH SCHOOL,
VADODARA- 390110
GUJARAT
.
Ph No (0265) 5563215 / 2480218
M0bile No-9327292105
E-mail : shakershah2004@yahoo.com.
3. Birth Date : 1. 5. 1966(1 st May 1966)
4. Marital status : Married (Two Daughter)
5. Passport No : 18/29417/41 (F 947218)
6. Qualification : Passed Diploma Mechanical
Engineering with (first class)
in April 1985 from Technical
examination board
Gujarat
state.
7. Experience : 1. Presently working with M/S GPT Pipe
Industries Ltd. At Manjusor G.I.D.C
Savli. Near Vadodara. As a Deputy General
Manager (operation).Looking entire project related
Activities for spiral welded pipe plant
.(Mfg. Of big dia submereged arc welded pipes with
tandem welding inside and outside)
(Pipe Mill import from U.K/Malasia.
Bayard spiral mill cm/2000 X 25 mm thick. Continue from
25/3/2004
.After plant commissioning
Incharge of total operation activities.
2. Four years & three months with WELSPUN
GUJARAT STAHL ROHEREN LTD. An
ISO 9001/2000 ,
EMS
14001, OHSAS 18001
& API certified company at , DAHEJ, as a Sr.
Manager (OPN)/HOD looking, Total prod/maint. of
Spiral, Fabrication & Cement coating plant Mfg
SAW pipes. Report to ASST.V.P.(opn) .job
Period from
1-1-2000
to
23-3-2004
.
3. Four years & six month with Jindal Seamless
tubes. A division of SAW pipes ltd . Jindal group
at sinner MIDC maharashtra state Near Nasik. As
a Dy. Manager (opn) mfg of Stainless steel-tubes
bearing-steel tubes & Carbon steel tubes. Job
period from
6-9-95
to
20-3-2000
.
4. Seven years & two months in Gandhi sp. 07
Tubes Ltd, at Halol G I D C as a Asst. manager
(seamless & ERW tubes) , mfg. of precision
welded & seamless tubes. From 2.7.1988 to
31.8.95 looking production and quality control
5 Six months in Maruti Koatsu cylinders pvt Ltd.
At Halol as a production supervisor (mfg of
High-precision seamless Gas cylinders) from
5.1.1988 to 30.6.1988.
6 One year & one month in safari industries
India
Ltd at Halol,
Gujarat
as a production Supervisor
(mfg of moulded luggage) from 18.11.1986 to
3.1.1988.
7 Completed one year training perioed in Mullur
Engineers Pvt Ltd. At Halol, as a Quality Control
Supervisor from 1.6.85 to 31.5.86 ( mfg of LPG
GAS Cylinders).
8. Salary Drawn : Rs 10 lakhs per Anum. + car +driver
9. Salary Expected : Negotiable.
Job Objectives
Senior level assignments in overall plant, Project management/ heading manufacturing operations.
Key Area of Exposure
Project Management
Involved in start up activities for Engineering Projects and Manufacturing Unit.
Responsible for end to end execution of project including assessment of the requirements. Evaluation & implementation of manufacturing layouts. Selection, trial & proof out of new tools & machinery, process planning and commencing production.
Detailed planning & scheduling to ensure completion of project within the time & budgetary parameters.
Implementing the work scheduled and monitoring the progress of the work for timely execution of the projects
Production Planning & Control
Restructuring and streamlining the manufacturing process to optimizing resource utilization and enhance productivity as well as for developing new product/process.
Conceptualizing and implementing cost saving measures and modifications in plant to achieve reduction in terms of man-days, production cost and energy.
Operation & Maintenance
Effective planning & scheduling for ensuring smooth operation of heavy engineering plants.
Responsible for effective maintenance of plant and machinery to enhance the machine up time and equipment reliability.
Controlling the consumable cost of maintenance by emphasis on preventive/predictive maintenance.
Quality Assurance/ Trouble shooting
Adapting and implementing measures for maintaining and meeting the quality standards and specifications.
Proactively identified areas of obstruction / quality failures and taking appropriate corrective measures.
Implementing ISO 9000 and API standards and supporting quality audits as the lead core member.
Ensuring adherence to safety norms to achieve healthy working environment.
Key Tasks Handled/ major achievements
Successfully executed the projects for commissioning the Nashik ( seamless tube plant) plant in 1995 with its Hot mill consisting of induction heater, latest conical piercer mill, Assel mill, Stretch Reducing mill, and Cold mill consisting of pilgers, Draw benches, Heat treatment Furnaces for carbon steel, stainless steel, and bearing/ alloy steel, and all lab/Testing equipments like eddy current, universal tensile testing machine, Vickers/Brinell Haardness, Impect Testing machine.
Successfully executed the prestigious order in Welspun Gujrat Stahl Roheren Ltd for API like Barkha water transmission from Oman, ONGC, IOCL, Relience, Gail etc. & Water pipe line order from GWSSB/GWIL ADB( 203 kilometers) with cement coating under my supervision/guidance.
Successfully set up production facility, and Increase the welding speed upto 2 mtr/minute at WGSRL for spiral welded pipe plant ( modification of Tandem welding both inside and out side,) and Increase the monthly production up to 4200 MT.
Change
DC
drive with higher capacity .
Successfully commissioned the Spiral welded pipe mill of GPT Pipe Industries Ltd at Vadodara for 18” to 100” O.D & W.T 5 mm to 25 mm , Width 800 mm to 2000 mm. Started Commercial production from 29/10/2005.
At GPT Pipe my reporting is directly to Managing Director.
Summary of Skills and Experience : (Welspun Ltd.)
Ø
Looking Total operation area of spiral welded pipes.
Ø
Spiral welding mill from capilo tube
ITALY
,
Ø
Tube Mill with Decoiler, 3 & 5 roller leveler, edge trimming , Pinch Roller with DC Drive, Pre-edge bending rollers both side, Forming rollers, I.D. & O.D. tandem arc Welding (Submerged arc welding)/ N.A. 4 & N.A. 5 Welding transformer from Lincoln USA. I/S Tandem welding with Two wires, On line Plasma Cutting with N2 & CO2, Flux cleaning unit, Beveling Machine, Hydro Tester, On line Ultrasonic Testing, Offline U.T., End X-ray of API Grade Pipes X-42, X-46, X-52, X-56, X-60, X-65 AND X-70 (both psl-1 & psl-2) for oil and gas sector.
Ø
Successfully executed cement coating order for GWSSB & GWIL ( 203 k mete/ 6 lakhs sq. meter with 40 mm thick guniting thickness). The total order completed within 6 months under my guidance.
Ø
Sound knowledge of SAW welding(single / tandem wire 3.15 & 4 mm wire and flux combination.(with required impact value and tensile strength)
Ø
Knowledge of Coupler Joint for O.N.G.C. Job.
Ø
Planning of raw material( H R Coils to finish pipes as per customers requirement and execute the order within the given time limit).
Ø
ISO 9000 related job.(Team leader)
Ø
Making & Review of D.P.M., Work Instruction, Formats, W.P.S., P.Q.R. & W.P.Q.
Ø
Knowledge of SAP (Successfully running in our company)
Ø
Knowledge of EMS-14000 & OHSAS 18000 (Health & Safety)
(At Jindal seamless Tubes & Gandhi Tubes Ltd)
Looking following Areas :
Hot Mill :-
(Conical Peircer with SRM, Sizing Mill , & Assel Mill, Billet Pilling M/C. Induction heating Furnace, cooling Beds etc
Cold mill :-
v
Pilger Mills ( Six Pilger Mills).
v
Complete Production & Maintenance 1½” E & W, 2½” N, W, S, 3½
v
Surface Treatment plant & ETP plant Degreasing & Pickling of Carbon steel & Stainless Steel tubes & Pipes.
v
Oxilating and Soaping of S.S. tubes. Titration of
Bath
Parameter.
v
Push pointing m/c for pointing of tubes (Rotary swaging & Profile swaging)
v
Most modern draw Benches (50 M.T. & 10 M.T. I Triple draw
1) Use T.C. Die of various angles. For sinking & plug drawing
2) Use of TC plug (Fix plug. Floating plug)
v
Maximum % -40 %
v
Project (Worked for erection & commissioning of Draw bench, furnace & other cold draw Machinery for Manufacture of High Pressure fuel Injection Tube.( for 6X1.5 I.D, 6X2 I.D, 6X2.4 MM I.D.)
v
Responsible for Maintaining consumable data and the pattern of consumption which reduces the cost involved in procurement of Value added consumable.
v
To make weekly and daily production plan as per dispatch priority. To make and keep the consumable requirements. For the month and keeping minimum stock of the same.
v
Interacting with Tooling & centralized planning Department day to day basis for effective plan execution.
v
Interacting with Marketing Department for discussing the forthcoming order & updating them about the existing order Status.
v
Heat treatment (Spherodising furnace with Nitrogen & Cracked Ammonia for carbon steel & bearing Steel)
v
Solution Annealing furnace with LPG fired. For stainless steel tube at the temperature of 1150° C (Water quenched)
v
Bright Annealing Furnace with Controlled atmosphere (cracked Ammonia for Stainless steel tubes.
v
Three Straightening Machine (OD range 25-140 mm 10-70 mm & 5-25 mm (Achieving Straightness of 1 in 1000 mm.
v
Cutting and Debburing machine.
v
Beveling M/C (Angle 37.5°)
v
Hydro testing machine. Testing as per ASTM A-450/A530.
v
Eddy current machine from Dr. Froster West Germany & technofour from, Pune. And Ultrasonic Testing Machine from Nuchenm, Spectrotest Machine for grade Identification.
v
Hydro testing Machine, testing as per ASTM A-450/A-530
v
Universal Tensile testing M/C Hardness testing m/c (Testing of Tensile hardness, Flair, Flattening, Flange & reverse band test.
v
Corrosion Testing as per ASTM A-262
v
Grain size determination.
v
Ferrite content determination.
v
Micro structural Examination.
v
'U' Bend of Tubes (Only for Heat Exchange Tubes)
v
Handling third party Inspection Agency like (LRIS, ElL., BVIS, H & G, UDHE., PDlL., PTPL, TUV etc.)
v
Operating ERW precision tube Mill in Gandhi Sp. Tubes Ltd. Forming, sizing, slitting, D.C. High frequency Resistance Welding.( for 4.75 mm O.D to 12.7 mm O.D & W.T o.6 to 1.5 mm).
v
Good Knowledge about copper plating plant on stripes.
v
ISO 9000 Related (At Jindal)
q
Quality Policy
q
Checklist for Management Responsibility
q
Documentation on the Quality System
q
making of work Instructions
q
Product Identification & Traceability
q
Process Control etc.
q
Computer Knowledge (Window 98, Microsoft Office-2000 & SAP)
I will prove my efficiency & honesty, If I am selected for the post.
Thanking You Sir,
Yours truly,
(SHAKER SHAH)
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