2016-09-13



MQ-8B Fire Scout
(click to view full)

A helicopter UAV is very handy for naval ships, and for armies who can’t always depend on runways. The USA’s RQ/MQ-8 Fire Scout Unmanned Aerial Vehicle has blazed a trail of firsts in this area, but its history is best described as “colorful.” The program was begun by the US Navy, canceled, adopted by the US Army, revived by the Navy, then canceled by the Army. Leaving it back in the hands of the US Navy. Though the Army is thinking about joining again, and the base platform is changing.

The question is, can the MQ-8 leverage its size, first-mover contract opportunity, and “good enough” performance into a secure future with the US Navy – and beyond? DID describes these new VTUAV platforms, clarifies the program’s structure and colorful history, lists all related contracts and events, and offers related research materials.

MQ-8: The Platform

MQ-8B Fire Scout



MQ-8B Fire Scout
(click to view full)

The MQ-8AB Fire Scout (see Northrop Grumman’s full 655k cutaway diagram) is based on the Schweizer 333 light commercial helicopter. Up to 3 MQ-8Bs were envisioned in a ship’s complement, if it wished to fully replace 1 H-60 Seahawk medium helicopter slot.

The 9.4-foot tall, 3,150-pound MQ-8B Fire Scout can reach speeds of up to 125 knots, and altitudes of 20,000 feet. It’s capable of continuous operations that provide coverage up to 110 nautical miles from the launch site. Flight International quotes FCS Class IV UAV program chief engineer Michael Roberts as saying that the MQ-8B’s:

“Endurance with full fuel and a baseline 55kg [120 pound] payload is more than 8h, and flight time with a 250kg payload is more than 5h, and to get more out of the engine we’ve upgraded the main rotor transmission [to be rated for 320shp continuous power, with a 5 minute emergency rating of 340shp].”

The Fire Scout’s baseline payload includes a Brite Star II chin turret with electro-optical/infrared sensors and a laser rangefinder/designator. This allows the Fire Scout to find and identify tactical targets, provide targeting data to strike platforms, track and designate targets for attack, and perform battle damage assessments. The turret could be swapped out in order to mount different sensor suites, including hyperspectral sensors, 3-D LADAR/LIDAR, etc. FLIR Systems’ Star SAFIRE III, Northrop Grumman’s Airborne Surveillance Minefield Detection System (ASTAMIDS), and Telephonics’ RDR-1700B/ ZPY-4 wide-area maritime scan radar have been qualified on the platform, and Arete’s DVS-1 COBRA beach mine detection system was expected to deploy on the MQ-8B.

At present, the Fire Scout is being modified to arm itself with up to 8 APKWS II laser-guided 70mm rockets, per an urgent US Navy request. The Pentagon has stopped production of the MQ-8B, so it remains to be seen whether they’ll invest in any more payloads after that. Odds aren’t good.

If they did, the MQ-8B Fire Scout could also carry gun pods, or small smart weapons like Raytheon’s Griffin-A short-range laser-guided mini-missiles, and Northrop Grumman’s own GBU-44 Viper Strike precision glide weapons. Even Lockheed Martin’s larger Hellfire II laser-guided missiles would be possible, but it would carry fewer of them than a full-size helicopter.

MQ-8C: Is Bigger Better?



S-100, armed
(click to view full)

Compared to a standard medium naval helicopter. the MQ-8B is small. On the other hand, it’s substantially bigger than its European competitors. Schiebel’s S-100 Camcompter, for instance, weighs just 250 pounds empty. It can carry up to 110 pounds of payload, distributed among belly, side, and nose stations, with a maximum takeoff weight of just 440 pounds. Over 200 have been ordered by the UAE, the Russian Coast Guard, and other customers. Saab’s Skeldar V-200 is about the same size as the Camcopter.

MQ-8C test
(click to view full)

Instead of looking for numbers and lower-cost with a mid-tier VTUAV, however, the US Navy is pushing for larger and more expensive unmanned platforms within the Fire Scout program. The MQ-8C “Endurance Upgrade Fire Scout” is based on Bell Helicopter’s 3-ton 407 model, which serves as the base for the Iraqi Air Force’s manned IA-407 armed scout helicopters.

MQ-8C is effectively a full-sized light naval utility helicopter, with 8 hours endurance carrying a 1,250 pound payload, and a maximum underslung payload of more than 2,600 pounds. To put that in perspective, it could sling-load 10 empty Camcopters.

The MQ-8C is slated to debut with US Africa Command under an urgent operational request, with 19 purchased from FY 2012 – 2019. Uses will primarily involve Special Operations Forces, but the Navy also envisions deploying it from the Littoral Combat Ship. Fielding was slated to begin in FY 2014 – which later slipped to early FY15 – and the MQ-8C’s future is the future of the Fire Scout program. Current plans involve 96 UAVs, but that will happen only if production is restarted in FY 2020 or later.

MQ-8: The Program

Navy MQ-8B CONOPS
(click to view full)

The Fire Scout program is managed by the Navy’s PMA-263 Unmanned Vehicles program office, under PEO Strike Warfare and Unmanned Aviation at Patuxent River, MD.

Fire Scout began as a Navy program in 2000, became an Army program instead, morphed into a joint Army/Navy program, then became a Navy-only program again in 2010. In 2009, the Navy cut their planned buy from 168 MQ-8B VTUAVs to 121, and by 2012 they had terminated MQ-8B production at just 23 machines.

The follow-on MQ-8C Endurance Upgrade is based on the larger Bell 407 airframe instead. The FY 2014 budget listed the potential for up to 179 MQ-8Cs after the cancellation of the MRMUAS program, but current US Navy plans reportedly involve around 119 total MQ-8s of both types: 23 MQ-8Bs and 96 MQ-8Cs. The program will extend beyond FY 2019, but the 17 MQ-8Cs ordered are as far as Pentagon budgets will plan right now:

In general, Northrop Grumman’s Unmanned Systems Development Center in Rancho Bernardo, CA manages the contract and provides engineering services. System design work on the Fire Scout is performed at Northrop Grumman’s Integrated Systems Western Region Unmanned Systems Development Center in San Diego, CA; while the VTUAVs are assembled at Northrop Grumman’s Unmanned Systems Center in Moss Point, MS.

The basic MQ-8B airframe is manufactured in Elmira, NY by Schweizer Aircraft Corporation. The basic MQ-8C airframe is manufactured in Mirabel, Quebec, Canada by Bell Helicopter Textron. The MQ-8B Fire Scout Industry team includes:

MQ-8A firing Hydra
(click to view full)

The MQ-8B’s “economic production” rate was given as 10 per year, with capacity for up to 33 per year. While the eventual average unit cost of the MQ-8Bs was expected to be about $10 million in present dollars, low-rate production raises the cost for each VTUAV bought that way, since the same required fixed costs aren’t producing as many machines as they could.

That’s no longer a current issue with MQ-8B production effectively at zero, but this dynamic is worth keeping in mind during the MQ-8Cs order run. Years with production rates of at least 5 machines have a flyaway cost of around $16 million, but current plans show only one year like that: FY 2014.

MQ-8: Past and Future

The MQ-8’s initial history had it rising from the ashes like a phoenix. In January 2002, the US Department of Defense decided not to fund the RQ-8 program beyond initial test production. A year later, everything had changed. Northrop Grumman made significant improvements to usable power, payload capacity, and range; then drew attention to them by moving the vehicle near the Navy’s major test facility in Patuxent River, MD. By January 2003, the Navy had announced its intention to evaluate Fire Scout for possible deployment on the new Littoral Combat Ships, and funding was restored by Congress in July 2003.

Could the same thing happen again? Based on testing reports, it has no chance of happening to the MQ-8B, which was halted at 23 machines. The MQ-8C could still do well, and regain some momentum as a Special Operations/ Littoral Combat Ship platform, but it will have to overcome current US Navy plans.

The MQ-8B’s August 2003 selection as the US Army’s brigade-level Class IV Future Combat Systems UAV fared even worse than the Navy buy. The Army liked its ability to operate at low ground speeds, to operate in remote and unprepared landing zones, to move with the brigade, and to acquire and track targets in complex and urban terrain. Unfortunately, FCS Class IV was slowed by software and hardware (esp. JTRS radio) development delays. By February 2010, instead of having MQ-8Bs on the front lines, the US Army had only a couple of suggestive exercises using MQ-8 prototypes. Meanwhile, other VTUAV and UAV technologies had moved ahead. The US Army responded by dropping the Class IV UAV program, even before it dissolved Future Combat Systems as a whole. That’s why the MQ-8B’s eventual land deployment to Afghanistan happened in 2011 with the US Navy.

It’s said that the larger Fire-X/MQ-8C, based on a the same Bell 407 airframe that was once tapped to become the Army’s next armed scout helicopter, has attracted Army interest again. Time will tell if that turns into a commitment of any kind.

Other Markets

Bringing it in…
(click to view full)

Beyond the US Navy and Army, opportunities still beckon, but Fire Scout will have to compete.

At home, December 2006 Flight International article saw the Fire Scout as a top competitor for the US Marine Corps’ 2008-2010 (now postponed) VUAS contest, in order to replace their RQ-2 Pioneer UAVs around 2015 or so. Naval deployment and weapons integration strengths should keep the MQ-8 family around as a contender for USMC interest.

The US Coast Guard has frozen development work on its planned “Eagle Eye” tilt-rotor UAV. In its absence, the Fire Scout stands a reasonable chance of being selected as an interim or future UAV provider, though the MQ-8C’s size growth could create an opening for smaller platforms that can operate from smaller ships. So far, the US Coast Guard remains very far behind the curve on UAVs, and has only begun trialing smaller options like Boeing’s catapult-launched ScanEagle.

The MQ-8 VTUAV family has yet to attract foreign orders, though the UAE and Saudi Arabia have reportedly expressed interest. Northrop Grumman’s MQ-8s are clearly aimed at customers who want larger VTUAVs that carry either weapons or cargo, and are willing to a buy a UAV whose size allows those things.

Within that segment, Kaman & Lockheed’s K-MAX is now a fielded cargo alternative with the USMC. Boeing’s troubled A160 Hummingbird offers the lure of exceptional endurance, with a payload somewhere between the MQ-8B’s and MQ-8C’s. Boeing is also working with European firms like Thales, using its more conventional MH-6 Unmanned Little Bird. Northrop Grumman’s Fire-X beat these options for the MQ-8C Fire Scout contract, but other customers will make their own choices.

Meanwhile, Fire Scout’s much smaller Schiebel S1000 Camcopter competitor has been ordered in numbers by Jordan, Russia, and the UAE. The clear trend on the international stage is for Fire Scout to face smaller and cheaper European competitors, from the Camcopter to Saab’s Skeldar, Indra’s Pelicano, etc. The Europeans see a strong market for smaller VTUAVs to operate from remote outposts, from small ships like Offshore Patrol Vessels, and from larger naval vessels that still need to carry a full-size helicopter.

Fire Scout Contracts & Key Events

Unless otherwise noted, all announced contracts were awarded to Northrop Grumman in San Diego, CA, and/or managed by US Naval Air Systems Command in Patuxent River, MD.

FY 2015 – 2016

1st MQ-8Cs.

Expecting a sunset?

September 13/16: Northrop Grumman has landed a $108 million Navy contract to provide 10 MQ-8C Fire Scout drones. The unmanned system provides intelligence, surveillance and reconnaissance, target acquisition, laser designation, and battle management and can operate from any air-capable ship or land base. Delivery of the new systems will be completed by August 2019.

June 30/16: The MQ-8B deployed on board USS Coronado (LCS-4) is the first to be equipped with the new AN/ZPY-4(V)1 radar. Previously, the unmanned helicopter was fitted with the RDR-1700 maritime surveillance radar under an urgent requirement. Compared to the previous radar, the AN/ZPY-4(V)1 will increase the search area of the LCS, improving the ability to simultaneously track up to 150 targets and increase detection accuracies out to 70 nautical miles.

June 10/16: Leonardo-Finmeccanica’s new Osprey X-band active electronically scanned array (AESA) radar has been selected by the US Navy for mounting on its MQ-8C VTOL unmanned aerial vehicle. Consisting of three panels for 360 degree field of regard, the Osprey contains incorporated algorithms from the company’s other radar product lines such as the Seaspray maritime search radar and Vixen air-to-air radar. This now makes it possible for the MQ-8C to function with an airborne early-warning capability while operating on small ships.

April 25/16: The USMC has borrowed a number of MQ-8C Fire Scouts from the US Navy to test how they could be operated from the amphibious assault ships. It is believed that they may want a Group 4 or 5 unmanned aerial system (UAS), which are larger and have longer range and endurance, and that are capable of conducting ISR and fires missions. At present the RQ-21 Blackjack is operated from the corps ships, but that system, a smaller Group 3 system, is launched from a small catapult and recovered by hooking onto a tether, all of which limit the payloads that can be put on the aircraft.

January 14/16: The US Navy is to have Northrop Grumman provide software sustainment services for their MQ-8B Fire Scout unmanned helicopters in a contract worth $8.02 million. Northrop has been continuously advancing the capabilities of the MQ-8B since its introduction in 2006. By next year, they plan to have mine-detection sensor capabilities in coastal waters to be used in the protection of LCS class vessels.

December 2/15: Northrop Grumman has completed the three week operational assessment of the MQ-8C Fire Scout. The naval UAV took part in 11 flights, spending over 83.4 hours in the air. The MQ-8C was also tested against maritime and surveyed land targets and will begin ship based testing in the 2017 fiscal year. The Fire Scout is currently being developed for the Navy, however the program had been been adopted and dropped by both the Navy and Army in the past. With the successful tests announced, one wonders will the Army wish to jump back on board?

August 26/15: Northrop Grumman’s naval UAV the Fire Scout is completing endurance demonstrations, flitting about for 10 hours at a time.

April 16/15: The Fire Scout MQ-8C’s IOC deadline has been pushed back a year, owing principally to the limited availability of Littoral Combat Ships for testing. The first MQ-8C system was delivered to the Navy in December.

Dec 3/14: MQ-8C. Northrop Grumman announces it delivered the 1st operational MQ-8C to the US Navy. Tests are to begin this winter aboard USS Jason Dunham (DDG 109) and last into the summer 2015, so operations should start a year from now if the aircraft performs as expected. Land-based tests had already taken place back in August on small sloped platforms meant to simulate at-sea take-offs and landings.

FY 2014

MQ-8C 1st flight

May 12/14: MQ-8 MUT. USS Freedom [LCS 1] operates an MH-60R Seahawk helicopter and MQ-8B Fire Scout VTUAV together off the coast of San Diego, CA for VBSS (visit, board, search & seizure) exercises. Flying them together doesn’t seem like much, but operating safely in the same space as a manned helicopter is something that needs to be worked out very thoroughly before it can be used operationally.

Fire Scouts can maintain longer surveillance over a target or area of interest, but these helicopter UAVs lack the total firepower and/or troop capacity of an MH-60R or MH-60S. Sources: NGC, “Northrop Grumman, US Navy Conduct Successful Simultaneous Manned, Unmanned Helicopter Flight Tests Aboard the Littoral Combat Ship”.

April 2/14: FY14 order. Northrop Grumman Systems Corp., San Diego, CA, is being awarded a $43.8 million cost-plus-incentive-fee, firm-fixed-price contract modification for 5 MQ-8C VTUAV and 1 ground control station. Unless the line is restarted after FY 2020 begins, this is the last MQ-8C order. Including development and demonstration vehicles, NGC says they have been contracted for 19 MQ-8Cs.

All funds are committed immediately, using FY 2013 and 2014 US Navy aircraft budgets. Work will be performed in Dallas, TX (32%); Ozark, AL (27%); Rancho Bernardo, CA (25%); Moss Point, MS (15%); and Point Mugu, CA (1%), and is expected to be complete in December 2015. US NAVAIR in Patuxent River, MD manages the contract (N00019-12-C-0059). Sources: Pentagon, NGC, “Northrop Grumman to Build Five More MQ-8C Fire Scouts for the U.S. Navy”.

5 MQ-8Cs

March 31/14: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2013, plus time to compile and publish. With respect to the Fire Scout:

“The engineering design of the MQ-8C is complete as it is based on the MQ-8B design, which appeared to be stable before halting production. The program completed operational test and evaluation of MQ-8B in December 2013 and a Quick Reaction Assessment of MQ-8C will be completed in the fourth quarter of fiscal year 2014. The program plans to conduct an acquisition strategy review in the first quarter of fiscal year 2014 that assesses overall program health, including production readiness.

….a Quick Reaction Assessment is planned for MQ-8C 3 to 4 months prior to ship deployment, which is expected to be in the first quarter of fiscal year 2015. The program is planning to test the MQ-8C at-sea in 2014 on the DDG-109 and on the Littoral Combat Ship in 2015.”

March 4-11/14: Budgets. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. The MQ-8 sees a cut in buys, and in the program. While the GAO still publishes the program goal as 175, this has changed to a maximum of 119 total MQ-8Bs (23) and MQ-8Cs (96), with only 17 MQ-8Cs bought until FY 2019:

“The Navy has truncated MQ-8B procurement with the last LRIP buy in FY11. 21 of the 23 LRIP aircraft (90%) have been delivered. Once delivery is complete, the 23 aircraft will support 8 Fire Scout systems. MQ-8B airframes will continue to support maritime based ISR from FFGs, support LCS DT/OT events and LCS deployments. MQ-8B airframes will sunset through attrition…. Forty-Eight (48) systems are planned to utilize the MQ-8C air vehicle (96 air vehicles), for a total of 119 air vehicles which includes Primary Inventory, backup inventory and attrition aircraft.

….The Navy will use the MQ-8[B] system from FFGs to provide up to 1/2 orbit of support to SOF until [MQ-8Cs] are available and LCS become available through the Global Force Management Process.”

Despite the goal of 96 MQ-8Cs, FY 2015-2019 buys no VTUAVs, just ancillary equipment which includes GCS, UCARs, special payloads, shipboard TCDL [datalink] systems, and various forms of support. That means the last MQ-8C orders take place in FY 2014, and orders must wait until FY 2020 or later. Statements that key LCS systems like COBRA may move to the MH-60S fleet suggest that the MQ-8C line may not be restarted, since a stalled production line attracts little political support in times of austerity.

Big program shift

Jan 23/14: Sub-contractors. L-3 Corp. Systems West in Salt Lake City, UT receives a $17.6 million indefinite-delivery, indefinite-quantity contract modification for supplies and services associated with Littoral Combat Ship configurations of the Hawklink Tactical Common Data Link (TCDL) Surface Terminal Equipment, and with Vortex Mini-TCDL Shipset components. While Hawklink is most closely associated with the MH-60R Seahawk helicopter, these supplies and services are in support of the Fire Scout MQ-8B/8C.

The high definition Hawklink interface creates point-to-point Internet-equivalent connectivity between a helicopter and ships up to 100 nmi away, enabling both to publish and subscribe for information. That would allow a ship or strike group to request data from the helicopter’s sensors via its AN/SRQ-4 terminal, including sonobuoy data or real-time video, while sending other messages and data to the helicopter’s AN/ARQ-59 system. Terminals can also be configured for interoperability with several generations of CDL surface terminals deployed by the US Army, US Air Force, and American allies.

Funds will be committed as needed. Work will be performed in Salt Lake City, UT (90%), Point Mugu, CA (5%), and the Patuxent River Naval Air Station, MD, (5%), and is expected to be complete in December 2014 (N00019-13-D-0001).

November 2013: India. India Strategic magazine says that the Fire Scout will be competing with Saab’s smaller Skeldar VTAUV for a shipborne VTUAV contract:

“The Navy has plans to have at least two more squadrons of UAVs to be controlled from ships to increases the range of surveillance. There are plans to introduce rotary UAVs on ships. The contenders are the Northrop Grumman’s MQ-8 Firescout with the Telephonics RDR 1700B or General Atomics Lynx radar and Skeldar from SAAB… [error deleted here]. Notably MIL-1553 specs and [other onboard systems] are looked at by the Indian Navy’s WEESE i.e. ‘Weapons, Electronic, Electrical Systems Engineering’ Group at New Delhi which has assembled the data bus for integration in to [the destroyer] INS Delhi and other class of ships.”

This is India, so it’s entirely possible that nothing will happen for many years, but the Indian Navy is very familiar with UAVs, and has been operating land-based Searcher II and Heron UAV fleets for over a decade. India’s Coast Guard has also trialed Schiebel’s S100 Camcopter, and other competitors may yet emerge. Sources: India Strategic, “Indian Navy’s Quest to employ and equip its warships with UAVs”

Nov 15/13: MQ-8B. The Littoral Combat Ship USS Fort Worth [LCS 3] spends Nov 5-13/13 conducting testing with the MQ-8B Fire Scout UAV in the Point Mugu Test Range, CA. Fort Worth is scheduled to deploy in 2014 with “The Mad Hatters” of HSM-35, Detachment 1. The Navy’s first “composite” Air Detachment will include both a manned SH-60R helicopter and smaller MQ-8B Fire Scout helicopter UAVs. Sources: USN, “USS Fort Worth Launches First UAV, Demonstrates LCS Capability”.

Nov 14/13: +3 407s. Bell Helicopter Textron Inc. in Hurst, TX receives an $8.3 million firm-fixed-price contract for 3 Bell 407 ‘analog’ helicopters. They don’t have all the equipment you’d find in even a civil 407, because most of that gets added when they’re turned into MQ-8C Fire Scouts. All funds are committed, using the Navy’s FY 2013 procurement budget.

Work will be performed in Fort Worth, TX (52%); Mirabel, Canada (46%); and Ozark, AL (2%), and is expected to be complete in June 2014. This contract wasn’t competitively procured, pursuant to FAR 6.302-1 (N00019-14-C-0022).

Oct 31/13: 1st MQ-8C flight. A pair of flights, actually. The 1st was just a 7-minute check-out to validate the autonomous control systems, while the 2nd was a 9-minute circuit around the airfield at at Naval Base Ventura County, Point Mugu, CA.

Meanwhile, the MQ-8B is back from Afghanistan (q.v. Aug 16/13), but the platform is also in the middle of its 7th at-sea deployment on board US Navy FFG-7 frigates. A tour aboard the USS Freedom [LCS-1] is next. Sources: NGC, Oct 31/13 release.

1st MQ-8C flight

FY 2013

6 more MQ-8Cs; 1st MQ-8C delivered; MRMUAS competition canceled, which will expand Fire Scout; Just how much is the Fire Scout program expanding?; Pentagon testers say MQ-8B production stopped in 2012 – very negative review explains why.

Fire-X (MQ-8C) test
(click to view full)

Aug 16/13: Next steps. After logging over 5,000 flight hours in Afghanistan, the Navy’s MQ-8B detachment and their contractor operators have packed up and headed home. Fire Scout program manager Capt. Patrick Smith discussed the UAV at AUVSI 2013.

Next steps for the MQ-B include a November 2013 deployment aboard USS Freedom [LCS 1], and delivery of the Telephonics ZPY-4/ RDR-1700B surface scanning radar (q.v. Dec 20/12), which has had its final delivery pushed back from June 2014 to December 2014. The larger MQ-8C now intends to begin formal Navy flight tests in October 2013, with the 1st at-sea tests involving the USS Jason Dunham [DDG 109] in 2014.

Smith adds that Navy is now looking at a total buy of 96 MQ-8B/C UAVs, which implies a total of 73 MQ-8Cs – just 40% of the number listed in the FY 2014 budget. Source: Defense News, “Fire Scout ends Afghan mission; future includes new variant, LCS work”.

Aug 6/13: Deployment. US NAVAIR praises the achievements of 4 MQ-8B Fire Scouts from HSM-46, aboard the USS Samuel B. Roberts [FFG 58] in the Mediterranean Sea. The detachment flew 333 hours in June 2013, blowing past the previous monthly record by more than 100 hours.

That figure is over 10 hours per day for the detachment, with some days featuring over 18 hours of coverage. It’s the 6th deployment of Fire Scout helicopters aboard US Navy ships. Source: US NAVAIR, “Fire Scout surpasses flight hour record aboard USS Samuel B. Roberts.”

July 19/13: MQ-8C. Northrop Grumman announces their 1st MQ-8C delivery to the US Navy “in early July,” in preparation for ground and flight testing. Source: NGC.

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage. The MQ-8 undergoes yet another big procurement shift, as the planned total jumps to 202 UAVs over the life of the program, supporting both Special Operations and the Littoral Combat Ship. The program will also include a limited number of land-based control stations, mission training devices, and engineering moves to ensure stocks of parts that are going out of production, or their replacement by new designs.

“The MQ-8 is currently deployed on FFG ships and may be deployed on alternate class of ships to support the Special Operations Forces (SOF) mission. In support of the SOF mission, aircraft were moved forward in the budget starting in FY 2012 and additional ship control stations will be procured for outfitting of the FFG/DDG and alternate class of ships such as the Joint High Speed Vessel. MQ-8 will perform land-based operations in support of the ISR Task Force and Army units…. In addition, specialty payloads and communications equipment will be procured in support of SOF ISR, ISR Task Force, shipboard requirements. Weapons Stores Management Systems are included in the aircraft cost starting in FY 2013 that support on-going RDCs.

There will be 34 MQ-8C Endurance Upgrade aircraft procured between FY12-FY18 to support an AFRICOM JEONS RDC. The increase over PB13 results from the Navy canceled Medium Range Maritime UAS program prior to Milestone A and the need to sustain the SOF 3 orbit requirement. Initial spares and repairs are needed to support the RDC operational tempo of 27,000 flight hours per year. All aircraft procured in FY12-FY18 are MQ-8C. The MQ-8 Endurance Upgrade capability will start transitioning to a Navy program of record in FY14 to support Littoral Combat Ship requirements. The Navy is evaluating the VTUAV procurement quantity requirement in light of the Endurance Upgrade capabilities and will lay in the updated procurement profile during future budgets. [This submission marks down another 145 MQ-8Cs after FY 2018.]”

March 12/13: MQ-8B. US NAVAIR states that:

“After exceeding the 8,000-flight-hour mark Friday [presumably for its entire flight career], an MQ-8B Fire Scout assigned to Helicopter Sea Combat Squadron 22 Detachment 5 prepares to land aboard USS Robert G. Bradley for a “hot pump” and re-launch while conducting maritime intelligence, surveillance and reconnaissance (ISR) operations in the Mediterranean Sea March 11. Fire Scouts aboard Bradley are routinely flying 17-hour days while providing 12 hours on station ISR coverage in the U.S. Africa Command area of responsibility.”

March 11/13: MQ-8C. A $71.6 million cost-plus-incentive-fee, firm-fixed-price contract modification to deliver 6 MQ-8C VTUAVs and 7 ground control stations, using FY 2012 & 2013 Navy aircraft funds.

The company is now under contract to produce 14 MQ-8Cs, of a planned rapid acquisition program total of up to 30. Both figures include test aircraft.

Manufacturing and assembly operations are already underway for the 407-based variant, with airframe modifications being made at Bell’s facility in Ozark, AL (27%), and final assembly being completed at Northrop Grumman’s Unmanned Systems Center in Moss Point, MS (15%). Other locations include Dallas, TX (32%); Rancho Bernardo, CA (25%); and Point Mugu, CA (1%) (N00019-12-C-0059). See also Northrop Grumman.

6 more MQ-8Cs

Feb 13/13: MRMUAS. Military officials announce plans to end the Medium-Range Maritime Unmanned Aerial System program, which was going to produce a surveillance UAV with up to 8 hours endurance.

With funds tight, and the MQ-8C available as an interim solution, the potential gains from offerings like BAE/OVX’s compound ducted fan concept was deemed less important. Which leads to the question of what happens after the initial rapid buy of MQ-8Cs. sUAS News.

MRMUAS canceled

Jan 31/13: MQ-8C. Greenwich AeroGropup’s Summit Aviation delivers the MQ-8C’s 1st Faraday Cage assembly, designed to protect the UAV’s electronics from lightning, electro-magnetic interference, etc. NGC.

Jan 17/13: DOT&E testing. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The MQ-8s are included, and the news isn’t good. The overall program has stopped production at 23 MQ-8Bs, and may supplement them with 31 MQ-8C Fire-X/ Endurance Upgrade Fire Scouts (3 test + 28 Urgent Operational Requirement).

MQ-8C testing hasn’t really begun yet, but the verdict on the MQ-8B is really poor. Reliability well below program planning levels has created a “critical” shortage of spares, and produced “unacceptable values for Availability, Mean Flight Hours Between Operational Mission Failures, and Mean Flight Hours Between Unscheduled Maintenance Actions.” It’s so far below plan that the MQ-8B hasn’t had Initial Operational Test & Evaluation, and probably isn’t going to, even though MQ-8Bs are now being armed in response to an urgent Navy requirement. Its communications relay remains a problematic issue.

On the bright side, software improvements tested in 2012 now allow dual air vehicle operations, something that should transfer to the MQ-8C. Frigate deployments continue to show the value of a VTUAV system, and at the moment, there’s no sign that the MQ-8Bs will be retired. On the other hand, it would take a long string of successes to have the MQ-8 program even approach its original scope.

MQ-8B stopped, panned

Dec 20/12: Radars. A $33.3 million cost-plus-incentive-fee contract to develop, integrate, test, and deliver 9 radar systems for the MQ-8B. The Navy wants a wide-area surface search radar (vid. July 7/11 entry), which would sharply improve the UAV’s effectiveness for missions like anti-piracy, blockades, near-port monitoring, search & rescue, etc.

Northrop Grumman has confirmed to us that they’ll be using the Telephonics RDR-1700B [PDF]radar, which has been tested with the MQ-8B over the last few years (vid. Oct 19-23/09, Sept 19/08 entries), and a Jan 8/13 Telephonics release makes it clear that they’ll be using the AN/ZPY-4(V)1 upgrade, complete with moving target indicator functions and the ability to track AIS ship transponders. Subsequent reports establish the number as 12 radars, plus 3 spares.

$15.8 million is committed on award, and $11.3 million will expire at the end of the current fiscal year on Sept 30/13. Work will be performed in San Diego, CA (70%) and Patuxent River, MD (30%), and is expected to be complete in June 2014. This contract was not competitively procured pursuant to 10 U.S.C 2304c1 (N00019-13-C-0020).

New ZPY-4 radar

Dec 20/12: Support. A $19.2 million cost-plus-fixed-fee contract for MQ-8B spares and deliveries.

All funds are committed, and $19 million will expire at the end of the current fiscal year, on Sept 30/13. Work will be performed in San Diego, CA (90%), and Patuxent River, MD (10%); and is expected to be completed in November 2013. This contract was not competitively procured pursuant to 10 U.S.C 2304c1 (N00019-13-C-0007).

Oct 5/12: Support. A $24.5 million firm-fixed-price delivery order for MQ-8B spare parts and supplies.

Work will be performed in San Diego, CA (36%), Horseheads, NY (30%); Salt Lake City, NV (11%); Sparks, NV (11%); and various other locations within the United States (12%); and is expected to be complete in April 2014 (N00019-10-G-0003).

FY 2012

USN commits to add MQ-8Cs, signs development contract; 2 quick crashes ground MQ-8B fleet; Experience highlights serious problems with MQ-8B targeting, communications relay; Ground control system completing Linux transition; MQ-8B & MH-60 testing

MQ-8B, Afghanistan
(click to view full)

Sept 27/12: Radars. A Telephonics release touts successful completion of their “AN/ZPY-4(V) Maritime Surveillance Radar.” This release touts it as “an enhanced version of the radar designed and built for the US Navy’s MQ-8 Fire Scout.” It has been upgraded with a Ground Moving Target Indicator (GMTI) mode, and incorporates the US Navys Ocean Surveillance Initiative (OSI) in the software. With OSI, it can receive ship Automatic Information System (AIS) transponder data, and identify compliant vessels. Subsequent releases make it clear that the USN has shifted to this radar for the Fore Scout contract.

Sept 27/12: Support. A $28.1 million cost-plus-fixed-fee contract for software sustainment and development, non-recurring engineering support, and obsolescence efforts for the MQ-8B.

Work will be performed in San Diego, CA (90%), and NAS Patuxent River, MD (10%); and is expected to be complete in September 2013. All contract funds will expire at the end of the fiscal year, on Sept 30/12. This contract was not competitively procured pursuant to 10 U.S.C. 2304c1 (N00019-12-C-0126).

Sept 20/12: Personnel. US NAVAIR describes their efforts to develop in-house expertise with the MQ-8B. That’s a bit of a challenge, because the end of the Afghan deployment means that the detachment will revert back to a contractor-operated structure. The officers in charge and sailors who deployed are being moved to shipboard deployments, and the new Unmanned Helicopter Reconnaissance Squadron (HUQ-1) training squadron in Naval Air Station North Island, CA.

July 10/12: Training. Northrop Grumman opens a new UAV training facility for Fire Scout operators at at Naval Air Station Jacksonville, FL. It offers improved flight simulators, plus hands-on maintenance and classroom instruction. NGC.

June 6/12: Linux TCS. Raytheon Intelligence and Information Systems in Dulles, VA receives a $27.9 million cost-plus-incentive-fee, firm-fixed-price contract to “complete Linux transition” on the MQ-8’s TCS ground control system. Linux is emerging as a key standard for American UAV ground control systems. The MQ-1/9 Predator/ Reaper’s ground stations are being migrated from Windows to Linux, and AAI’s multi-UAV OneSystem/UGCS already use the open-source computer operating system.

Work on this contract will be performed at Naval Air Station Patuxent River, MD, and is expected to be complete in February 2014. This contract was not competitively procured, pursuant to FAR 6.302-1, and $5.2 million will expire at the end of the current fiscal year, on Sept 30/12 (N00019-12-C-0102). See also March 25/09 entry.

May 8/12: LRIP-5. Northrop Grumman Integrated Systems Sector in San Diego, CA received a $25.7 million firm-fixed-price contract modification, buying 3 MQ-8B Fire Scout vehicles and 1 ground control station as Low Rate Initial Production Lot 5. This appears to be the FY 2011 order.

Work will be performed in Moss Point, MS (55%), and San Diego, CA (45%), and is expected to be complete in December 2013. US Naval Air Systems Command manages the contract (N00019-07-C-0041).

LRIP-5: 3 more

April 23/12: MQ-8C contract. Northrop Grumman Systems Corp. in San Diego, CA gets an unfinalized, not-to-exceed $262.3 million contract to finish developing the Fire-X/ MQ-8C, based on Bell Helicopter’s 407 model. They’ll develop, manufacture, and test 2 VTUAVs, produce 6 air vehicles; and supply spare parts in support of the “VTUAV endurance upgrade rapid deployment capability effort.”

Work will be performed in Moss Point, MS (47%); San Diego, CA (46%); and Yuma, AZ (7%), and is expected to be complete in May 2014. $24.9 million will expire at the end of the current fiscal year, on Sept 30/12. This contract was not competitively procured, pursuant to FAR 6.302-1, by US Naval Air Systems Command in Patuxent River, MD (N00019-12-C-0059). See also NGC.

MQ-8C development

April 10/12: Grounded. US NAVAIR announces that they’re suspending operations of their remaining 14-UAV Fire Scout fleet, in the wake of the last 2 crashes. While the fleet is grounded, NAVAIR will be reviewing the incidents, the MQ-8B’s technical components, and their operational procedures.

Later queries to NAVAIR reveal that the grounding is over by the end of April 2012.

Since 2006, the MQ-8B Fire Scout has accumulated over 5,000 flight hours, with more than 3,000 flight hours tallied during operational deployments. US NAVAIR.

Grounded

April 6/12: Crash. An MQ-8B operating in northern Afghanistan crashes, while conducting a routine surveillance mission in support of Regional Command North. Source.

Crash

March 30/12: Crash. An MQ-8B Fire Scout operating off USS Simpson [FFG-56], and returning from a maritime surveillance mission in support of Africa Partnership Station, cannot achieve UAS Common Automated Recovery System (UCARS) lock on. Operators tried multiple approaches and exhaustive troubleshooting, but couldn’t achieve UCARS lock, which meant they couldn’t risk a landing attempt on the ship. Their only option was to position it a safe distance from USS Simpson, terminate the flight, and perform a night-time recovery. Source.

Crash

March 21/12: Arming the MQ-8B. US NAVAIR announces that they are working to get the MQ-8B tested and operationally-cleared to fire laser-guided 70mm APKWS rockets, per an urgent US Navy request. The 1st of a series of tests on the newly-installed hardware began March 7/12. Even though the Fire Scouts have conducted armed Army tests before, it is the first time the US Navy will arm an unmanned aircraft. Jeremy Moore is Fire Scout weapons system integration lead, and Bill McCartney is the Fire Scout’s Air Vehicle flight test lead. McCartney:

“We had a very tight timeline to conduct trade studies and complete design reviews… Now, we are starting to execute tests, and there is little time in the schedule for repeats.”

Feb 13/12: MQ-8Bs and Cs. The USA’s FY 2013 budget documents include a section on the MQ-8B Fire Scout, which has survived cuts. The MQ-8C will also move forward:

“The MQ-8 system will support Surface Warfare, Mine Countermeasures Warfare, and Anti-Submarine Warfare mission modules while operating onboard Littoral Combat Ship (LCS). The MQ-8 is currently deployed on [frigates] and will be deployed on [destroyers] to support the Special Operations Forces (SOF) mission. In support of the SOF mission, aircrafts were moved forward in the budget starting in FY 2012 and additional ship control stations will be procured for outfitting of the FFG and DDG ships… A limited number of land-based ground control stations supplement… [and] will also support depot level maintenance/ post-maintenance activities. Mission training devices will be procured and integrated into the land-based ground control stations for predeployment and proficiency training… In addition, specialty payloads and communications equipment will be procured in support of SOF ISR and ISR task force. Radar payloads and Weapons Stores Management System are included in the aircraft cost starting in FY 2013 that support on-going RDCs.

A minimum of 28 MQ-8C Endurance Upgrade aircraft are being procured between FY12-FY15 to support an AFRICOM JUONS(Joint Urgent Operational Needs Statement) RDC. Initial spares and repairs have increased to support the RDC operational tempo of 27,000 flight hours per year.”

Jan 17/12: Testing report. The Pentagon releases the FY 2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The Fire Scout program is included, and the review is mixed. For starters:

“The Test and Evaluation Master Plan (TEMP) approved in 2007 is outdated and does not contain a clear path to successful completion of IOT&E. The TEMP does not clearly define the objectives of near-term testing nor prioritize future upgrades…”

Initial OT&E is scheduled for March 2012, which is almost 3 years after the original June 2009 plan. DOT&E considers previous issues with poor reliability, and with excessive cautions, warnings, and advisories, to be fixed. Operations controlling 2 MQ-8B UAVs in the air, which weren’t possible before, were demonstrated in September 2011. On the other hand, issues with UAV and datalink reliability, target geo-location errors so large that the system “does not support precision attack missions”, limited available frequencies, and an unreliable communications relay suite are all listed as problems that threaten a successful IOT&E. Beyond IOT&E, the report cites issues with incomplete technical publications, spare parts support, and pre-deployment training.

Some of this can be attributed to deployment pressures. DOT&E itself says that “time spent training additional operators and maintainers, modifying air vehicles, integrating non-program of record payloads, and a requirement to provide spare parts to three operating locations, delayed the program’s efforts to address those deficiencies.” They would also like the program to get some clarity re: future plans, especially the issue of the MQ-8B vs. the MQ-8C, which has resulted in “in the lack of a coherent long-range schedule to be ready for IOT&E and field the system.”

Nov 14/11: Helico-operation. Inside the Navy reports that the USN is testing communications between manned MH-60s and unmanned MQ-8Bs, in the hopes that the two working in tandem could expand the Navy’s reach.

The US Army recently finished a test in which a Predator family UAV was controlled by an AH-64D Block III attack helicopter, which could give orders to the UAV and its payload, and receive video etc. from the MQ-1C. A similar configuration at sea could extend the MQ-8B’s controllable range, while enhancing the MH-60R’s effectiveness. Even a lesser configuration, in which MH-60R/S helicopters acted only as a communication relay, would offer benefits for the Navy.

FY 2011

MQ-8B to Afghanistan; Navy will convert Army’s 8 Fire Scouts; Fire-X picked as “MQ-8C”; Navy approves arming MQ-8Bs; COBRA mine-detection tested on MQ-8B; LCS flight tests begin; Army may be also interested in larger VTUAV.

MQ-8B in Afghanistan
(click to view full)

Sept 29/11: Northrop Grumman Aerospace Systems Unmanned Systems in San Diego, CA received a $7.6 million cost-plus-fixed-fee delivery order for MQ-B software sustainment services. They’ll include analysis of engineering change proposals; development of plans of action and milestones; laboratory facility studies and analysis; software upgrades; configuration management and quality assurance; and keeping the technical documentation up to date.

Work will be performed in San Diego, CA, and is expected to be complete in June 2012. All contract funds will expire at the end of the current fiscal year – which is Sept 30/11 (N00019-10-G-0003).

Sept 28/11: Afghanistan. An $18.7 million cost-plus-fixed-fee contract to extend MQ-8B intelligence, surveillance and reconnaissance services in Afghanistan (90%, q.v. April 8-13/11 entry), and at Patuxent River, MD (10%) until October 2012. $1.4 million will expire at the end of the current fiscal year, on Sept 30/11. This contract was not competitively procured, pursuant to FAR 6.302-1 (N00019-11-C-0094). On Nov 8/11, NGC’s Fire Scout operations lead, Rick Pagel says:

“We are providing a level of situational awareness many soldiers in the field have never experienced… In the first five months we surpassed 1,500 hours with over 400 flights. Since Fire Scout doesn’t require a runway, we are conveniently nearby and arrive on station quickly.”

They haven’t experienced it, but their grandfathers may have. The US Army used light propeller planes called “Grasshoppers” in a similar fashion during World War 2.

Sept 22/11: Weapons. Northrop Grumman Systems Corp. in San Diego, CA received a $17.1 million cost-plus-fixed-fee contract for the MQ-8B’s Rapid Deployment Capability Weaponization Program. See also Aug 19/11 entry.

This contract includes the installation, engineering, manufacturing, and data development of the weapons systems, which include 12 Stores Management Systems. Work will be performed in San Diego, CA (75%), and Grand Rapids, MI (25%), and is expected to be completed in March 2013. $14.8 million will expire at the end of the fiscal year, on Sept 30/11. This contract was not competitively procured pursuant to FAR6.302-1 (N00019-11-C-0087).

Armed MQ-8B

Aug 29/11: A $10.5 million cost-plus fixed-fee contract in support of the MQ-8B Fire Scout system. Logistic support services includes: logistics management, maintenance support, supply support, air vehicle transportation, training services, logistics management information, technical data updates, flight operations and deployment support.

Work will be performed in St. Inigoes, MD (40%), San Diego, CA (20%), and various locations outside the continental United States; and is expected to be complete in August 2012. $6.4 million will expire at the end of the fiscal year, on Sept 30/11. This contract was not competitively procured pursuant to FAR6.302-1 (N00019-11-C-0075).

Aug 19/11: Weaponization approved. Aviation Week reports on 2 key milestones for the program. One is the addition of the MQ-8C/ Fire-X.

The other is weapons approval for the MQ-8B, beginning with the APKWS-II laser-guided 70mm rocket that’s already cleared for use from Navy ships. Raytheon’s laser-guided short-range Griffin mini-missile is slated for a demonstration before the end of August 2011, and will be the platform’s next weapon, as opposed to Northrop Grumman’s own GBU-44 Viper Strike.

The report also adds confirmation from official sources that an MQ-8B from USS Halyburton was indeed shot down over Libya by enemy fire.

Weapon approval for MQ-8B

Fire-X: MQ-8C?
(click to view full)

Aug 16/11: Fire-X recommended. In the wake of a joint urgent operational need statement from Special Operations Command and the US Navy for a longer-endurance VTUAV, the office of the secretary of defense validates the requirement. The Fire Scout program office has decided to recommend the NGC/Bell 407 Fire-X design over the Lockheed/Kaman K-MAX, or Boeing’s A160T Hummingbird, but the Navy hasn’t formally accepted their recommendation yet.

The requirement is to develop the larger MQ-8C within 24 months, for deployment in 2014, with plans to acquire 28 air vehicles over 3 years. USN Fire Scout program manager Capt. Patrick Smith reportedly said at AUVSI 2011 that “Our recommendation is to go with the 407 airframe, based on the time frame limitations,” though the A160 and K-MAX have both been flying for far longer. The first unmanned Fire-X flight took place on Dec 16/10. <a

Show more