RIM-162: sections
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The RIM-162 Evolved Sea Sparrow Missile (ESSM) is used to protect ships from attacking missiles and aircraft, and is designed to counter supersonic maneuvering anti-ship missiles. Compared to the RIM-7 Sea Sparrow, ESSM is effectively a new missile with a larger, more powerful rocket motor for increased range, a different aerodynamic layout for improved agility, and the latest missile guidance technology. Testing has even shown the ESSM to be effective against fast surface craft, an option that greatly expands the missile’s utility. As a further bonus, the RIM-162 ESSM has the ability to be “quad-packed” in the Mk 41 vertical launching system, allowing 4 missiles to be carried per launch cell instead of loading one larger SM-2 Standard missile or similar equipment.
This is DID’s FOCUS article for the program, containing details about the RIM-162 Evolved Sea Sparrow missile family, and contracts placed under this program since 1999. The Sea Sparrow was widely used aboard NATO warships, so it isn’t surprising that the ESSM is an international program. The NATO Sea Sparrow Consortium includes Belgium, Canada, Denmark, Germany, Greece, The Netherlands, Norway, Portugal, Spain, Turkey, and the USA – as well as non-NATO Australia. Foreign Military Sales ESSM customers outside this consortium include Japan, Thailand, and the United Arab Emirates.
ESSM: The Missiles
More Than An Upgrade
RIM-7 Sea Sparrow Launch
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The RIM-162 is based on the RIM-7P, but it’s a new missile in almost all respects. The ESSM is a tail-controlled missile with strakes instead of the RIM-7 Sea Sparrow’s wings and fins, using thrust vectoring to achieve a 50g maneuvering capability. ESSM also features a larger and completely new boost-only solid rocket motor (25.4 cm, 10 in diameter), a new autopilot, and a new insensitive-munition blast-fragmentation warhead. Effective range is significantly bigger than that of the RIM-7P, making ESSM a short to medium-range surface-to-air missile that fits in between “zone defense” options like the SM-2/3 and short-range point defenses like Mistral, RBS-70, RIM-116 SeaRAM, et. al.
ESSM Block I is a semi-active radar homing missile that depends on reflected radiation from the ship’s radar to see its target. Within that approach, the missile proceeds through various modes and phases. Generally speaking, there are 3 fundamentally different guidance modes used by ESSM Block I: Home All the Way (HAW), S-Band Midcourse Guidance (SB MCG), and X-Band Midcourse Guidance (XB MCG).
During Home All the Way operation, ESSM receives target illumination and rear reference for the entire flight from launch to intercept. This limits the number of missiles the ship can guide against multi-path saturation attacks, because on ships that must use HAW, limited shipboard radar resources must focus completely on one target if they focus at all. The only way to get around this limitation of the launching ship is to use missiles with active seeker heads of their own, sacrificing radar power and hence accuracy against difficult targets. ESSM Block II will begin to offer that option.
The RIM-162 missile always begins in the transition guidance mode where the missile safely exits the launcher, clears the ship’s structures, and then completes the pitch-over maneuver. At this time, the Thrust Vector Control (TVC) unit is jettisoned, and midcourse guidance begins unless it’s operating in HAW mode. For ships whose systems are advanced enough to use it, midcourse guidance allows search radars to keep track of multiple incoming missiles, offering navigation updates to each ESSM missile in the air. This lets them all remain roughly on target as they close in. SB MCG is the mode used when operating with the S-band AEGIS radar & combat system. XB MCG is the mode used with combat systems with X-band Multi-Function Radars (MFRs) like APAR, SPY-3 and CEAFAR/CEAMOUNT.
ESSM flies an energy efficient profile during midcourse guidance, switching to proportional navigation and full homing guidance from the ship during the last moments before intercept. This gives the missile maximum accuracy, while minimizing the use of limited shipboard radar resources.
ESSM Variants
ESSM stages
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The RIM-162A. Has an S-band uplink for SB MCG use with AEGIS-equipped ships, and is the most frequently produced version. It equips some American Arleigh Burke Class destroyers, and some Ticondergoa Class cruisers are also being modified to carry it. Foreign AEGIS ships that are slated to carry it include Japan’s Kongo Class destroyers, Norway’s Fridjhof Nansen Class frigates, Spain’s F100 Alvaro de Bazan Class frigates, and Australia’s derivative Hobart Class destroyers.
RIM-162B. A version for use on non-AEGIS ships equipped with the MK 41 Vertical Launch System; as such, it lacks the AEGIS S-band uplink. It’s used with on ships like Germany’s F124 Sachsen Class frigates and their Dutch De Zeven Provincien Class counterparts, which use advanced Thales APAR X-band radars. Australia ANZAC Class frigates being upgraded to add new CEAFAR/CEAMOUNT radars, which allow XB MCG.
The RIM-162C and RIM-162D. These are derivatives of the RIM-162B, for use with the MK 48/56 VLS and MK 29 box launchers, respectively. The UAE’s Baynunah Class corvettes, for instance, will pack the RIM-162C, fired from the MK56 8-cell vertical launchers.
US Carriers and LHD/LHA amphibious assault aviation ships pack the RIM-162D in 8-box launchers, as the USA replaces RIM-7 missiles on those platforms and builds new ships with RIM-162 ESSM.
RIM-162 Block II. This program is just beginning. Right now, it aims to define the changes needed in order to address emerging aerial threats, and assess their cost, technical risks, and potential development time. The biggest goal for Block 2 is to give the missile an active seeker option that allows independent guidance. That would make ESSM much more effective against saturation attacks, though ESSM would also retain the ability to home in on reflected radiation from the ship’s much larger and more powerful radar. The bottom line is simple: as more competitors are fielded with independent guidance (Raytheon SM-6, Eurosam Aster-15, MBDA Sea Ceptor, etc.), ESSM needs to keep up.
Older ships will find active guidance especially useful, but even some newer ships could benefit in certain scenarios. So can a wholly different class of equipment…
Go to Ground. A different change involves work to make the RIM-162 a ground-based air defense option. Norway’s Kongsberg is leading the way integrating ESSM missiles into both its AMRAAM-based NASAMS system, and into older MIM-23 Hawk missile systems that are still used by 17 countries. Raytheon is even working with Poland’s WZU to convert old Russian-built SA-6 systems into modern ESSM launchers, with the addition of new missile canisters, radars, etc. If they succeed at that, it could open up a big market.
ESSM Block II’s active guidance will be especially helpful to land-based air defense systems, which are constantly under threat from enemy missiles, rockets, etc. Air defense systems can foil some radar-killing missiles by intermittently shutting off their radars. They can also use transmitted results from other search radars, while depending on their own active seeker missiles to handle target tracking once they get close.
Countries that already deploy naval ESSM and ground-based NASAMS systems include the Netherlands, Norway, and Spain. Countries that already deploy both naval ESSM and ground-based Hawk missiles in their militaries include Greece, Spain, Turkey, and the UAE. Countries like Morocco, which deploys advanced Hawk missiles, or Finland, which adopted an AMRAAM based system as its main air defense option, may also find diversification into ESSM appealing.
ESSM Program: The USA, and Beyond
Under the NATO Sea Sparrow Consortium, Raytheon’s Missile Systems business unit is leading a team of 18 companies from 10 countries (as of late 2002) in developing and producing various aspects of the Evolved Sea Sparrow Missile system. Different launch platforms and configurations mean that only some of these components are common for all customers. One aspect that makes the ESSM program unusual is that the design responsibility for each sub-system is vested in the industrial partner producing it, rather than at the prime contractor level.
The average cost per missile varies slightly with annual production, but seems to be consistently in the $1.3 – 1.5 million range.
Note that Mitsubishi Electric Corporation also has a final assembly line, under a 2012 license-production agreement with Raytheon. The international program’s full timeline follows:
ESSM-Related Contracts & Key Events
Related systems
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Unless otherwise noted, contracts are issued by the US Navy’s Naval Sea Systems Command in Washington, DC to Raytheon Co. in Tucson, AZ. Fiscal years are by US fiscal year, which ends on September 30th.
Note that ORDALT stands for ORDnance ALTeration. It usually means that a ship which had been configured to carry RIM-7 Sea Sparrow missiles is having those launch systems swapped out for the RIM-162 ESSM package.
FY 2014 – 2015
Fired
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November 2/15: November 2/15: Egypt has received external link four more F-16 Block 52 fighters from the United States, following the release of military aid in March external link by President Obama, which will see a total of twelve F-16s delivered to the country. Eight of the aircraft were delivered in July external link, with these four completing the package.
Nov 14/14: Support. BAE Systems Technology Solutions & Services Inc. in Rockville, MD receives an $8.5 million cost-plus-fixed-fee contract modification, exercising Option Year 1 for a NATO Seasparrow Consortium support contract. It covers the RIM-162 ESSMs, RIM-7P NATO Seasparrows, the Stalker long range electro-optical sensor suite, and day-to-day office operation in support of the 12 nation consortium. $4 million in FY 2015 US Navy and international funds is committed immediately.
Work will be performed in Arlington, VA (90%), and Chesapeake, A (10%), and is expected to be complete by October 2015 (N00024-14-C-5404).
Sept 30/14: Support. Raytheon Missile Systems in Tucson, AZ, receives a $10.7 million firm-fixed-price contract modification for FY 2014 ESSM spares, on behalf of the United States (94.75%), and the governments of the United Arab Emirates (2.77%), and Japan (2.48%), under the Foreign Military Sales program. $9.5 million in FY 2014 US Navy and international funds is committed immediately.
Work will be performed in Grand Rapids, MI (16%); Mississauga, ON, Canada (14%); Canton, NY (13%); Elmadag, Turkey (11%); McKinney, TX (8%); Ottobrunn, Germany (7%); Koropi Attica, Greece (7%); Raufoss, Norway (6%); Tucson, AZ (5%); Salem, NH (4%); Cincinnati, OH (3%); Melville, NY (2%); Brockton, MA (1%); Andover, MA (1%); Greensboro, NC (1%); and Richmond, VA (1%), and is expected to be complete by October 2016 (N00024-13-C-5409).
Sept 26/14: Launchers. Raytheon IDS in Portsmouth, RI receives a $12.1 million contract modification for FY 2014 NATO Seasparrow Surface Missile Systems (NSSMS) MK 57 MOD 13 and Guided Missile Launching System (GMLS) MK 29 MOD 4/5. The upgraded MK57 NSSMS integrates commercial off-the-shelf hardware for processing and displays, state-of-the-art microprocessors for signal processing, and new solid-state transmitter technology. The result is an open system that integrates seamlessly with the SSDS combat system, optimizing the detect-to-engage capabilities with the advanced ESSM. The MK 29 is also a valid launch platform. All funds are committed immediately, using FY 2014 US Navy budgets.
Work will be performed in Portsmouth, RI, and is expected to be complete by July 2016 (N00024-13-G-5413).
May 9/14: Raytheon Missile Systems in Tucson, AZ receives a $30.9 million contract modification to previously awarded contract for MK 698 Guided Missile Test Sets with Evolved Seasparrow Missile and Standard Missile test capability, upgrade kits, installation kits, repair tool kits, associated spares and technical support. This contract includes Foreign Military Sales to Australia and the Netherlands (100%).
The MK 698 GMTS is common to the RIM-162 ESSM and RIM-67 SM-2 Standard, and has also been used with the RAM missile.
$22.5 million in FY 2013 Navy procurement, foreign funding, and NATO Seasparrow Consortium funding is committed immediately. Work will be performed in Tucson, AZ (86%), Australia (10%), and the Netherlands (4%), and is expected to be complete by December 2016. NAVSEA in Washington, DC manages the contract (N00024 13 C-5409).
March 4-11/14: FY15 Budget. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. ESSM buys are dropping slightly each year vs. the FY 2014 plan, in parallel with a steady rise in R&D spending as work begins on ESSM Block II with its active seeker head. Average cost per missile remains in the $1.4 – 1.5 million range through 2019.
See the chart above for full figures.
Oct 31/13: BAE Systems Technology Solutions and Services in Rockville, MD receives a $21.7 million cost-plus-fixed fee contract for major production and in-service efforts such as the Evolved Sea Sparrow Missile, NATO Sea Sparrow Surface Missile System, Stalker Long Range Electro-Optical Sensor Suite and day-to-day office operation in support of the 12 nations that comprise the NATO Sea Sparrow Consortium. This is a follow-on, continuing efforts that were performed under contract N00024-08-C-5404. $2.7 million are committed immediately.
This contract was not competitively procured based upon International Agreement IAW 10 U.S.C. 2304(c)(4). US Naval Sea Systems Command in Washington DC manages the contract (N00024-14-C-5404).
FY 2013
Multi-year contract; 1st Thai order.
HTMS Naresuan
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May 14/13: Testing. Raytheon announces that an ESSM missile successfully destroyed a high-diving, supersonic threat during a recent firing from the U.S. Navy’s Self-Defense Test Ship.
The short warning time from low-altitude flight, and violent maneuvering at the end, make this a challenging target profile. That challenge, and the added damage done by blasting through lightly-armored decks toward the ship’s keel, is why a number of supersonic anti-ship missiles use this approach. Sources: Raytheon, “ESSM intercept of high-diving threat proves expanded defensive capability”.
Jan 14/13: Thailand. Initial order, as Raytheon announces a Letter of Offer and Acceptance with the U.S. government for 9 ESSMs, making them the 13th country to order the missile.
Per the Aug 8/12 DSCA request, below, these ESSMs are destined for the 8-cell MK.41 vertical launchers on Thailand’s 2 Naresuan Class frigates, which are currently undergoing overhauls and upgrades. By using the MK 25 Quad Pack canisters, each ship could carry up to 32 RIM-162s, but Thailand’s initial order looks set to fit only 1 VLS cell on each ship, plus 1 spare. Raytheon.
Thai order
Jan 17/13: DOT&E testing. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The ESSM is included tangentially, under the SSDS combat system:
“The CVN-68 ship class [DID: Nimitz Class aircraft carriers] combat system continues to have several problems that hinder it from successfully completing the ship self-defense mission. Specific problems include deficiencies in weapon employment timelines, sensor coverage, system track management, and NATO ESSM performance [emphasis DID’s], as well as deficiencies with the recommended engagement tactics for use against multiple ASCM [DID: Anti-Ship Cruise Missile] threat classes.”
They aren’t more specific, for understandable reasons, but DOT&E’s recommendations include: “Develop combat system improvements to increase the likelihood that ESSM and RAM [DID: RIM-116 short-range air defense missile] will home on their intended targets.”
Dec 27/12: Production. Raytheon in Tucson, AZ receives a $226.8 million firm-fixed-price, multi-year contract, covering FY 2013 – 2015 ESSM production, with options that could raise it to $259.9 million. $45.2 million is committed immediately, and just $139,772 will expire on Sept 30/13. The contract total appears to support an initial plan of about 250-260 missiles.
This contract combines purchases for the US Navy (83.47%); NATO Sea Sparrow consortium members Australia (1.13%); Denmark (1.42%); Canada (2.87%); Germany (2.36%); Norway (0.60%); Greece (1.37%); Netherlands (2.29%); Spain (0.04%); and Turkey (0.84%); plus foreign sales to Japan (0.08%); and Thailand (3.53%).
Work will be performed in Tucson, AZ (19%); Norway (13%); Germany (11%); Australia (10%); Canada (9%); Andover, MA (7%); The Netherlands (6%); San Jose, CA (4%); Spain (4%); Greece (3%); Camden, AR (3%); McKinney, TX (3%); Turkey (2%); Beverly, MA (1%); Minneapolis, MN (1%); Reston, VA (1%); Cincinnati, OH (1%); Cheshire, CT (1%); and Denmark (1%) and is expected to be complete by September 2016. This contract was not competitively procured in accordance with 10 U.S.C. 2304 (c)(1), by US Naval Sea Systems Command in Washington, DC (N00024-13-C-5409). See also Arizona Daily Star.
2013-2015 production
Dec 27/12: 2013 support. Raytheon in Tucson, AZ receives a $140 million cost-plus-fixed-fee contract for calendar year 2013 work as ESSM’s Design Agent, plus in-service support, technical engineering support services, and work on RIM-162 Block 2 risk reduction. Options could raise this contract to $237 million. This contract combines:
Evolved Sea Sparrow Design Agent Services for the US Navy (77%), Australia (19%), and Denmark (4%).
ESSM Block II Risk Reduction Support for the USS Navy (25%), Australia (33%), Canada (22%), and Norway (20%).
In-Service Support and Technical Engineering Support Services for the US Navy (32%), Australia (17%), Canada (15%), Germany (11%), The Netherlands (6%), Norway (5%), Turkey (5%), Denmark (3%), Greece (4%), and Spain (2%).
Work will be performed in Tucson, AZ (90.65%); Germany (2.55%); Norway (2.11%); Australia (1.53%); The Netherlands (1.36%); Canada (0.68%); Spain (0.42%); Turkey (0.30%); Denmark (0.28%); and Greece (0.12%) and is expected to be complete by December 2013. $13 million is committed immediately, with the rest to follow as required. This contract was not competitively procured in accordance with 10 U.S.C. 2304 (c)(1), by US Naval Sea Systems Command in Washington, DC (N00024-13-C-5410).
2013 support
FY 2012
Japanese license; Thai request; Land SAM test.
ESSM from NASAMS
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Sept 4/12: ESSM swap on SA-6s? The MSPO 2012 show has an interesting display, courtesy of Raytheon and Poland WZU: a 2K12 Kub/ SA-6 “Gainful” launcher, modified to incorporate 4 RIM-162 ESSM launch canisters instead of the Russian missiles. Raytheon is building upon on the successful May 2012 Norwegian tests, involving a NASAMS launcher and the HAWK XXI High-Power Illuminator (HPI) radar. The modified “Pelican” launch vehicle is a useful step, but the team will have to either let the ESSM work with the system’s Russian radars, or (more likely) create a mobile radar system refit that uses a modern system like NASAMS’ AN/AMPQ-64F1 Improved Sentinel.
Poland is looking to modernize its national air defense system at all levels, and Raytheon hopes to offer a unique, low-cost solution for mid-tier air defense. If the team succeeds, Poland isn’t the only NATO country with Soviet equipment and an interest in air defense modernization. The SA-6 was widely deployed beyond the Warsaw Pact, which could create a very interesting market niche for Raytheon’s SL-AMRAAM/ ESSM solutions. Army Recognition.
Aug 8/12: Thai request. The US DSCA announces [PDF] Thailand’s request to buy an initial lot of 9 RIM-162 ESSM missiles, 3 MK25 Quad Pack canisters to fit into a Mk41 Vertical Launch System, 4 MK783 shipping containers; plus spare and repair parts; support and test equipment; publications and technical documentation; personnel training and training equipment; and other forms of U.S. Government and contractor support.
The prime contractors will be Raytheon Missile Systems in Tucson, AZ and BAE Systems in Aberdeen, SD. The estimated cost is up to $18 million.
The proposed FMS case includes support equipment, training and technical assistance required for the Royal Thai Navy to effectively incorporate the ESSM into its fleet. Which is a very interesting story all by itself. After a poor initial experience buying Chinese Type 053H2 Jianghu-III frigates, improved Thai familiarity and Chinese processes led Thailand to place a follow-on order for 2 stretched Type 053 frigates later in the decade. HTMS Naresuan and HTMS Taksin were very different, however, in that they had western systems on board. Recent upgrades give them an array not seen on any other Chinese ships: Thales radars, Saab’s 9LV combat system and datalinks, BAE’s 127mm naval gun, Boeing’s RGM-84 Harpoon missiles, and an American 8-cell Mk41 vertical launch system intended to host 32 ESSM missiles. The missiles and packs noted above appear to be test articles, and once the upgrades are all tested, the 3,000t Naresuan Class will become the Royal Thai Navy’s most advanced ships.
Thai request
Aug 2/12: #2,000. Raytheon announces that they’ve delivered the 2,000th Evolved SeaSparrow Missile to the NATO SeaSparrow Consortium, and expect continued production past 2017. Sources: Raytheon, “Raytheon Evolved SeaSparrow program delivers 2,000th missile”.
#2,000
July 9/12: NASAMS firing. Raytheon announces that the Royal Norwegian Air Force has successfully fired ESSM from a Norwegian NASAMS (National Advanced Surface-to-Air-Missile System) launcher, which usually fired AIM-120 AMRAAM missiles. The risk-reduction firing event used the NASAMS Fire Distribution Center (FDC) and launcher, but ESSM Block I also needs a radar to illuminate the target for guidance. Kongsberg and Raytheon used the Hawk air defense system’s High-Power Illuminator radar (q.v. May 2012) for that purpose.
During the test at the Andoya Rocket Range in Northern Norway, the ESSM intercepted and destroyed its aerial target. NASAMS has now fired AIM-120 AMRAAMs with active seeker heads, shorter-range infrared guided AIM-9X missiles, and ESSM Block I with its semi-active seeker head. ESSM Block I, in turn, has now demonstrated compatibility with Hawk XXI and NASAMS. Sources: Raytheon, “Norway fires first ground-based Evolved Sea Sparrow Missile from NASAMS launcher”.
Land firing: NASAMS
May 2012: Onto land. The United States Security Assistance Management Directorate, Royal Norwegian Air Force (RNoAF), Raytheon, and Kongsberg co-operate to test-fire a RIM-162 ESSM missile from a Hawk XXI air defense system. The missile successfully engaged its air target at the Andoya Rocket Range in Norway. Kongsberg makes the point that:
“…HAWK system is deployed by 17 nations worldwide. The ESSM ground launched missile will enhance HAWK’s capability and provide operators with an in-production replacement missile.”
That’s an attractive offer, but the Hawk version required for that level of compatibility is fielded only by Morocco, South Korea, Romania & Turkey. Other Hawk customers could choose to perform a similar upgrade, of course, which involves an almost complete switch of radar and control systems. The selling point would be continued use of their MIM-23 Hawk missiles, with new electronics that are easier to maintain and replace, combined with “future-proofed” options to launch AIM-9X Sidewinder, AIM-120 AMRAAM and RIM-162 missiles. For existing NASAMS customers, it’s a much more straightforward upgrade that lets them mix and match AIM-120 AMRAAM missiles with shorter range Sidewinders and longer-range RIM-162 ESSMs. Kongsberg | Raytheon | Raytheon Technology Today | Video. See also June 22/11 entry.
Land firing: Hawk XXI
Jan 10/12: Japan. Raytheon announces a 2-year Direct Commercial Sale contract to provide Japan’s Mitsubishi Electric Corporation (MELCO) the components and assemblies necessary to license-build ESSMs for the Japanese Ministry of Defense. Licensed production will take place at MELCO’s facility in Japan.
They announce it as part of a pair of orders totaling $212.8 million, and the numbers and dates strongly suggest that the other contract is the Sept 30/11 entry, below. That would value the MELCO license-production contract at $68.9 million.
License production
Dec 22/11: A $26.7 million contract modification for calendar year 2012 Evolved Sea Sparrow Missile (ESSM) production support. That includes missile improvement, support equipment improvement, software engineering and improvement, reliability monitoring, system safety monitoring, quality assurance, risk management, test equipment, parts control, obsolete materials, manufacturing qualification, logistics impacts, and other activities needed to support the engineering of an effective ESSM for the NATO Sea Sparrow Consortium.
The United States, Australia, Canada, Denmark, Germany, Greece, Netherlands, Norway, Spain, Turkey, and the United Arab Emirates will fund the effort under this contract modification. Work will be performed in Tucson, AZ (45%); Australia (11%); Andover, Mass. (10%); Germany (8%); Canada (7%); the Netherlands (6%); Norway (5%); Spain (3%); Camden, Ark. (2%); Denmark (1%); Greece (1%); and Turkey (1%); and is expected to be complete by December 2012 (N00024-07-C-5432).
FY 2011
Annual order & support; Block 2 studies.
RIM-162D, loading
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Sept 30/11: The FY 2011 order for ESSMs commits just $15.6 million, but the core contract modification has a maximum of $143.9 million, and options could bring the cumulative value to $177 million. This includes RIM-162 missiles, associated shipping containers, and spares. This contract action combines purchases for the US Navy (27.9%, $40.1M), and the governments of Australia (32.2% $46.3M), Denmark (29.8%, $42.9M), Germany (4.2%, $6.0M), Norway (3.4%, $4.9M), Greece (0.8%, $1.2M) and Canada (0.6%, $863k) under the NATO Sea Sparrow Consortium, plus Foreign Military Sales to Japan (1.1%, $1.6M).
Work will be performed in Tucson, AZ (45%); Australia (11%); Andover, MA (10%); Germany (8%); Canada (7%); Netherlands (6%); Norway (5%); Spain (3%); Camden, Ark. (2%); Denmark (1%); Greece (1%); and Turkey (1%); and is expected to be complete by August 2014. US Naval Sea Systems Command, Washington, DC, is the contracting activity (N00024-07-C-5431).
2011 order
Aug 30/11: Australia’s government gives both 1st pass and 2nd pass approval to an Evolved Sea Sparrow Missile Upgrade program, also known as SEA 1352 Phase 1A. It will begin with an A$20 million to the NATO Sea Sparrow Project Office, to conduct the study to develop an upgraded ESSM, the “RIM-162 Block 2,” that can replace the current production “Block 1” missiles currently serving on Australia’s upgraded FFG-7 Adelaide Class, and on its ANZAC Class frigates.
Australia’s DoD says that this multinational study is meant to look at emerging aerial threats, and figure out what kind of performance, and hence cost and risk, might be needed to counter them. The NATO Sea Sparrow Consortium would then have to consider cost targets and associated performance tradeoffs, before finalizing a design, and paying for system development. Once that’s complete, Australia can choose to order upgrades, or new missiles, depending on what makes the most sense.
From an operational point of view, it will be some time before this new weapon is deployed to sea. When it does, the Royal Australian Navy plans to begin by installing the RIM-162 Block 2 as the primary air defense weapon aboard its (probably-upgraded) ANZAC frigates, and as the second-tier air defense weapon on its Hobart Class air defense ships, behind the SM-2/SM-6. The total cost of Project SEA 1352 Phase 1 is cost capped between A$ 1-2 billion in current the Public Defence Capability Plan.
RIM-162
Block 2 study
June 22/11: Onto land. At the 2011 Paris Air Show, Raytheon announces that the ESSM will follow its larger SM-3 counterpart onto dry land as an air defense option. It won’t take on ballistic missiles like the SM-3, but it becomes a serious medium range competitor against options like SLAMRAAM and even Patriot, while offering more commonality for countries already using the ESSM at sea.
April 11/11: Industrial. Raytheon announcesthat the firm delivered 366 ESSM missiles in 2010, more than doubling 2009’s total, while still using an international manufacturing base.
Feb 21/11: UAE. UAE’s The National reports on Raytheon’s industrial offset commitments, which are attached to the UAE’s 2008 Patriot missile buy (vid. Dec 17/08 entry). The firm is waiting for the UAE’s Offset Program Bureau to approve 2 new facilities:
A joint venture with Abu Dhabi Ship Building to build an intermediate level maintenance facility for missiles used by the UAE Navy, incl. Raytheon’s RIM-116 RAM and RIM-162 ESSM ship defense missiles.
A 3 way joint-partnership with Lockheed Martin and Emirates Advanced Investment’s Global Aerospace Logistics, to build a consolidated maintenance facility for Patriot missiles. Since The UAE ordered both PAC-2 GEM and PAC-3 missiles, both Lockheed and Raytheon need to participate.
Feb 18/11: A $57.2 million contract modification for Evolved Sea Sparrow Missile (ESSM) production support and technical engineering tasks needed to support missile production, but which are not directly associated with the manufacture of missile hardware for the NATO Sea Sparrow consortium and the United Arab Emirates. These tasks include missile improvement, support equipment improvement, software engineering and improvement, reliability monitoring, system safety monitoring, quality assurance, risk management, test equipment, parts control, obsolete materials, manufacturing qualification, logistics impacts, and other activities.
The NATO Sea Sparrow consortium will fund the effort. Work will be performed in Tucson, AZ (45%), Australia (11%), Andover, MA (10%), Germany (8%), Canada (7%), The Netherlands (6%), Norway (5%), Spain (3%), Camden, AR (2%), Denmark (1%), Greece (1%), and Turkey (1%).
FY 2010
2010 order; Support contracts.
ESSM from Mk.29
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Aug 11/10: Raytheon Integrated Defense Systems in Tewksbury, MA receives a $36.1 million contract modification (N00024-05-C-5346) for mission systems equipment (MSE) that will be used on the US Navy’s Self Defense Test Ship, in support of the Anti-Air Warfare Self Defense Enterprise Test and Evaluation Master Plan. The equipment will support the DDG 1000 and CVN 78 classes of ships, which use the new Dual Band Radar.
Raytheon will also conduct follow-on operation test and evaluation efforts for the Evolved Sea Sparrow Missile (RIM-162 ESSM) and Surface Electronic Warfare Improvement Program (SEWIP).
May 26/10: A $36.7 million cost-plus fixed fee modification to the existing contract (N00024-07-C-5432) establishes a contract line item (CLI) ceiling covering ESSM production support and technical engineering from May 2010 through December 2010.
Work will be performed in Tucson, AZ (45%); Camden, AR (2%); Andover, MA (10%); Australia (11%); Canada (7%); Denmark (1%); Greece (1%); Germany (8%); The Netherlands (6%); Norway (5%); Spain (3%); and Turkey (1%). Work is expected to be complete by December 2010, and $936,401 will expire at the end of the current fiscal year, on Sept 30/10.
March 26/10: A $7 million modification to a previously awarded contract (N00024-07-C-5431) for funding for savings on value engineering change proposals for warhead fairing, dual band antenna, telemetric data transmitting set, rear receiver, Unit 10 front microwave receiver, power converter, 2-piece Marmon clamp, and control section component parts of the Evolved Sea Sparrow Missile.
Value Engineering Change Proposals allow contracts to submit proposals for reducing system costs, and keep a specified percentage of those savings. It resembles a number of successful industrial programs, including the supplier model that sparked Chrysler’s 2nd big turnaround in the late 1980s to early 1990s.
Work will be performed in Tucson, AZ (45%), Camden, AR (2%), Andover, MA (10%), Australia (11%), Canada (7%), Denmark (1%), Greece (1%), Germany (8%), The Netherlands (6%), Norway (5%), Spain (3%), and Turkey (1%), and is expected to be complete by August 2013.
Feb 1/10: The Pentagon releases its budget request for FY 2011. American RIM-162 orders tailing off somewhat, from budgeted totals of $84.6 million for 50 missiles in FY 2009, to $51.2 million for 43 missiles in FY 2010, to $48.2 million for 33 missiles requested in FY 2011.
Dec 30/09: Establishment of a contract line item (CLI) ceiling worth $13.2 million, to offer ESSM production support for January through April of calendar year 2010. Production support includes tasks needed to support missile production that are not directly associated with the manufacture of missile hardware, and this modification to a previously awarded cost-plus-fixed fee contract combines purchases of the NATO Sea Sparrow Consortium for the US Navy and the governments of Australia, Canada, Denmark, Germany, Greece, The Netherlands, Norway, Spain and Turkey.
Work will be performed in Tucson, AZ (45%); Camden, AR (2%); Andover, MA (10%); Australia (11%); Canada (7%); Denmark (1%); Greece (1%); Germany (8%); The Netherlands (6%); Norway (5%); Spain (3%); and Turkey (1%). Work is expected to be complete by April 2010 (N00024-07-C-5432, #P00025).
Dec 18/09: Raytheon in Tucson, AZ receives a $200.9 million modification to a previously awarded contract from the NATO Sea Sparrow consortium, covering 241 missiles and 47 shipping containers.
Work will be performed in Tucson, AZ (45%); Andover, MA (10%); Camden, AR (2%); Australia (11%); Germany (8%); Canada (7%); The Netherlands (6%); Norway (5%); Spain (3%); Denmark (1%); Greece (1%); and Turkey (1%), and is expected to be complete by August 2013 (N00024-07-C-5431).
2010 order
Dec 10/09: A $9.8 million modification exercising options for MK 56 tactical missiles and shipping containers, ESSM inert operational missiles and shipping containers, and auxiliary equipment to accompany them. Work will be performed in Tucson, AZ (45%); Camden, AR (2%); Andover, MA (10%), Australia (11%), Canada (7%), Denmark (1%), Greece (1%), Germany (8%), The Netherlands (6%); Norway (5%); Spain (3%); and Turkey (1%), and is expected to be complete by August 2012 (N00024-07-C-5431).
The Mk56 [data sheet, PDF] is a compact vertical launch system, specifically designed for the ESSM. It is well suited to smaller ships like corvettes, or ship upgrades that face severe space constraints.
FY 2009
2009 order; Support contracts; What’s an EVCP?
ESSM from VLS
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Aug 20/09: A $151.6 million modification to previously awarded contract (N00024-07-C-5431), buying 186 Evolved Sea Sparrow Missiles, 77 shipping containers, and spares for the NATO Sea Sparrow Consortium and the United Arab Emirates. The UAE will use them on its new Baynunah class corvettes. The contract includes a $210.3 million option to produce an additional 255 missiles, which would bring the total to $361.9 million and 441 missiles.
Work will be performed in Tucson, AZ (45%); Camden, AR (2%); Andover, MA (10%), Australia (11%), Canada (7%), Denmark (1%), Greece (1%), Germany (8%), The Netherlands (6%); Norway (5%); Spain (3%); and Turkey (1%), and is expected to be complete by August 2012. See also Raytheon release.
2009 order
April 9/09: A $15.4 million modification to previously awarded contract N00024-07-C-5432 for production support and technical engineering support for the Evolved Sea Sparrow Missile (ESSM). This involves tasks needed to support missile production, which are not directly associated with the manufacture of missile hardware. These activities can include missile improvements, support equipment improvements, software engineering, reliability monitoring, system safety monitoring, quality assurance, risk management, test equipment, parts control, obsolete materials, configuration management, production verification inspection, and manufacturing qualification.
Work will be performed in Tucson, AZ (45%); Andover, MA (10%); Camden, AK (2%); Australia, (11%); Germany (8%); Canada (7%); The Netherlands (6%); Norway (5%); Spain (3%); Denmark (1%); Greece (1%); and Turkey (1%), and is expected to be complete in April 2010.
March 12/09: A $9.7 million modification to a previously awarded contract (N00024-07-C-5431), to incorporate something called a “Value Engineering Change Proposal (VECP).” VECPs are cost-saving ideas from industry, which may also enhance performance as a side-benefit. In an arrangement that mirrors Chrysler’s successful initiatives with its supply chain in the 1990s, contractors are rewarded by being allowed to share in some of the savings created by their accepted VECPs. This contract modification incorporates VECPs to the Evolved Sea Sparrow Missiles for Australia, Canada, Germany, Greece, Norway, Spain, Turkey, United Arab Emirates and the United States.
The NATO Sea Sparrow consortium, which includes the United States and 10 other countries, will fund the effort. Work will be performed in Tucson, AZ (45%); Camden, AR (2%); Andover, MA (10%); Australia (11%); Canada (7%); Denmark (1%); Greece (1%); Germany (8%); The Netherlands (6%); Norway (5%); Spain (3%); and Turkey (1%), and is expected to be complete by December 2011.
Dec 12/08: An $11.8 million modification to previously awarded contract (N00024-06-C-5422), exercising the NATO Sea Sparrow Program Office’s FY 2009 options. This modification is a follow-on effort, which was previously performed under contract N00024-02-C-5421. The NATO Sea Sparrow consortium, which includes the United States and 12 other countries, will fund all of the effort under this modification.
Under this order, the USS Theodore Roosevelt [CVN 71] will receive 2 MK29 MOD 4 ESSM ORDALT Kits, and 4 Solid State Transmitter (SSTX) MK73 MOD 3 ORDALT Kits. That effort is part of the ship’s multi-billion dollar mid-life RCOH overhaul. This order also includes 2 more MK29 MOD 4 ESSM ORDALT Kits for use on LHD ships. Work will be performed in Portsmouth, RI and is expected to be complete by October 2010.
Nov 24/08: An $11.3 million modification to previously awarded contract N00024-07-C-5432 for ESSM technical engineering support. Work will be performed in Tucson, AZ (45%); Camden, AR (2%); Andover, MA (10%); Australia (11%); Canada (7%); Denmark (1%); Greece (1%); Germany (8%); The Netherlands (6%); Norway (5%); Spain (3%); and Turkey (1%), and is expected to be complete by November 2010. Contract funds in the amount of $349,968 will expire at the end of FY 2009.
FY 2008
2008 order; Support contracts; ORDALT.
ESSM loading into VLS
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June 3/08: A $16.5 million modification to previously awarded contract N00024-07-C-5432 for ESSM production support. This contract action will fulfill required production support activities for FY 2008 for multiple production contracts. Work will be performed in Tucson, AZ (55%), Camden, AZ (2%), Australia (11%), Canada (7%), Denmark (1%), Greece (1%), Germany (8%), The Netherlands (6%), Norway (5%), Spain (3%), and Turkey (1%), and is expected to be complete by May 2010.
This contract modification procures production support for the ESSMs for the NATO Sea Sparrow Consortium. Tasks under this contract include maintaining the integrity of the missile requirement and design, maintaining missile reliability, monitoring parts obsolescence, maintaining data package configuration, system safety monitoring, quality assurance, risk management, test equipment, configuration management, performance verification testing, manufacturing qualification, logistics impacts, and other activities needed to support the production of an effective ESSM missile.
May 12/08: A $21.2 million modification to previously awarded contract (N00024-06-C-5435) for 68 MK 20 MOD 1 Canisters and 156 MK 20 MOD 1 Frangible Covers in support of the EESSM. The MK 20 MOD 1 Canisters are for Canada. The MK 20 MOD 1 Frangible Covers are designed to keep seawater out of the canister, then break harmlessly when the missile is fired and begins rocketing out. The covers are being ordered for Canada, Netherlands and Belgium. The NATO Sea Sparrow consortium will fund this modification. Work will be performed in Hooveveen, the Netherlands, and is expected to be complete by December 2010.
May 9/08: BAE Systems Applied Technologies, Inc. in Rockville, MD received a $10 million sole source, cost-plus-fixed-fee contract for engineering and technical services to the to support the NATO Sea Sparrow Program Office (NSPO) “in support of the NATO Sea Sparrow surface missile system, target acquisition system, MK48 guided missile vertical launching system, and the Evolved Sea Sparrow Missile (ESSM) and any improvements thereto.” The contract includes 4 options which would bring the cumulative value of this contract to $46.3 million, if exercised.
Work will be performed in Arlington, VA (72%); Silver Spring, MD(12%); and Chesapeake, VA (16%), and is expected to be complete by April 2013. Contract funds in the amount of $311,845 will expire at the end of the current fiscal year (N00024-08-C-5404). This contract is actually a follow-on effort, which was previously performed under contract (N00024-01-C-5402). The NATO Sea Sparrow Consortium, which includes the United States and 12 other countries, will fund most of the effort under this contract. A small amount of effort may be funded by Japan and Korea under Foreign Military Sales program cases.
May 9/08: Raytheon Co. in Tucson, AZ received a $10.8 million modification to previously awarded contract (N00024-07-C-5432), covering technical engineering support for the Evolved Sea Sparrow Missile for the NATO Sea Sparrow Consortium and for the United Arab Emirates (UAE). Foreign Military Sales case funding will provide the funding for the UAE portion, while the NSSC will fund the remaining effort under this contract modification. Work will be performed in Tucson, AZ (55%); Camden, AK (2% – could they mean, Camden, AR?); Australia (11%); Canada (7%); Denmark (1%); Greece (1%); Germany (8%); The Netherlands (6%); Norway (5%); Spain (3%); and Turkey (1%), and is expected to be complete by May 2010. Contract funds in the amount of $1.2 million will expire at the end of the current fiscal year.
April 7/08: A $245.5 million firm-fixed-price modification under previously awarded contract (N00024-07-C-5431) to procure 307 Evolved Sea Sparrow Missiles (ESSM), 163 shipping containers, and spares for the NATO Sea Sparrow Consortium and the United Arab Emirates.
Work will be performed in Tucson, AZ (45%), Andover, MA (10%), Camden, AR, (2%), Australia (11%), Germany (8%), Canada (7%), The Netherlands (6%), Norway (5%), Spain (3%), Denmark (1%), Greece (1%), and Turkey (1%); and is expected to be complete by December 2010. This contract was not competitively procured.
2008 order
Feb 22/08: A $17.8 million modification to previously awarded contract (N00024-06-C-5422) to procure Mk 57 MOD 12/13 NATO Sea Sparrow Surface Missile System (NSSMS) Ordnance Alteration (ORDALT) Kits, MK 73 Solid State Transmitter (SSTx) ORDALT Kits, MK 29 Guided Missile Launcher System (GMLS) Evolved Sea Sparrow Missile (ESSM) ORDALT Kits, and related spares for U.S. Navy Aircraft Carrier (CVN), Amphibious Assault (LHA/LHD), and consortium ship installations. These kits will convert existing launchers for RIM-7 Sea Sparrow missiles to RIM-162 ESSM launchers. Raytheon release.
The upgraded MK57 NSSMS integrates commercial off-the-shelf hardware for processing and displays, state-of-the-art microprocessors for signal processing, and new solid-state transmitter technology. The result is an open system that integrates seamlessly with IDS’ Ship Self Defense System, optimizing the detect-to-engage capabilities with the advanced ESSM. Work will be performed in Portsmouth, RI (23%); Andover, MA (22%); Waterloo, Canada (14%); Windber, PA (13%); Long Island, NY (15%); Dallas, TX (13%), and is expected to be complete by February 2010.
FY 2007
2007 Order; UAE 1st order; ESSM boat killer; Japanese industrial agreement.
ESSM from HMAS Sydney
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Sept 18/07: A $9.6 million cost-plus-fixed-fee modification to previously awarded contract (N00024-07-C-5432) for ESSM technical engineering support, including tasks needed to support missile production. These tasks include missile improvement, support equipment improvement, software engineering and improvement, reliability monitoring, system safety monitoring, quality assurance, risk management, test equipment, parts control, obsolete materials, logistics impacts, and other activities or the NATO Sea Sparrow Consortium.
Work will be performed in Tucson, AZ (45%); Andover, MA (10%); Camden, AR (2%); Australia (11%); Germany (8%); Canada (7%); The Netherlands (6%); Norway (5%); Spain (3%); Denmark (1%); Greece (1%); and Turkey (1%). This modification combines support for the U.S. Navy/NATO Sea Sparrow Consortium (99%), and the United Arab Emirates (1%) under the Foreign Military Sales program.
Sept 11/07: Raytheon Missile Systems in Tucson, AZ receives a $22.5 million firm-fixed-price modification to procure 32 Evolved Sea Sparrow Missiles (ESSM) and 40 shipping containers, under a Foreign Military Sales case with the United Arab Emirates and for the NATO Sea Sparrow Consortium. This modification procures ESSMs for the United Arab Emirates’ Baynunah Class corvettes, and containers for the NATO Sea Sparrow Consortium.
FMS Work will be performed in Tucson, AZ (45%); Andover, MA (10%); Camden, AR (2%); Australia (11%); Germany (8%); Canada (7%); The Netherlands (6%); Norway (5%); Spain (3%); Denmark (1%); Greece (1%); and Turkey (1%), and is expected to be completed by February 2010 (N00024-07-C-5431).
UAE initial buy
Aug 20/07: Australia. The Australian Oliver Hazard Perry Class frigate HMAS Sydney fires an ESSM against a Kalkara unmanned airborne target, destroying it. The missile was launched from a new Vertical Launch System, which was recently installed in HMAS Sydney as part of Australia’s FFG Upgrade Program. The firing was supported by the Australian Distributed Architecture Combat System (ADACS) software, developed and delivered by Thales Australia. The FFG Upgrade Project is scheduled for completion in December 2009.
This Evolved Sea Sparrow Missile firing is the first from an FFG-7 class frigate, which presumably uses the RIM-162B missile and homing all the way guidance. Australian DoD announcement & photos.
June 27/07: A $223 million firm-fixed-price modification to previously awarded contract (N00024-07-C-5431) to procure 294 Evolved Sea Sparrow Missiles (RIM-162 ESSM), 68 shipping containers, and spares for the NATO Sea Sparrow Consortium.
Work will be performed in Tucson, AZ (45%); Andover, MA (10%); Camden, AK (2%); Australia (11%); Germany (8%); Canada (7%); The Netherlands (6%); Norway (5%); Spain (3%); Denmark (1%); Greece (1%); Turkey (1%), and is expected to be complete by February 2010. The contract was not competitively procured.
2007 order
May 30/07: Raytheon announces that it has worked with the U.S. Navy and successfully completed the first test of Evolved Sea Sparrow Missile’s improved surface-to-surface capability against surface threats. It was also an at-sea firing of the ESSM using the MK 57 MOD 12 fire control system that marked the first Evolved Sea Sparrow Missile firing from the MK 29 MOD 4, 8-cell trainable launcher that is being installed on U. S. Navy aircraft carriers and select L-Class ships, and the first at-sea demonstration of the MK 57 MOD 12/13 and its MK 73 MOD 3 solid-state transmitter to support Evolved Sea Sparrow.
The surface-to-surface improvements to Evolved Sea Sparrow Missile’s capability were implemented completely through changes to the missile’s software. This software improvement was co-developed by the Naval Air Warfare Center Weapons Division in China Lake, CA, and Raytheon Missile Systems in Tucson, AZ. Additional surface-to-surface firings are scheduled later this year from the Navy’s Self Defense Test Ship (formerly USS Paul F. Foster [DD 964]) and from a Dutch frigate. Raytheon release | SpaceWar.
Boat killer
May 25/07: Japan. Raytheon announces an agreement with representatives of Mitsubishi Electric Company (MELCO) that will allow both companies to cooperatively explore global market opportunities in naval radars and combat systems. The release adds that:
“The agreement extends a relationship into new markets that has existed for more than 40 years between the two businesses. MELCO is already the licensed producer for some Raytheon systems, including HAWK, Sea Sparrow, ESSM, and Patriot.”
March 5/07: A $23.7 million, cost-reimbursement contract for long lead material in support of FY 2007 Evolved Sea Sparrow Missile (ESSM) production. The components will be used in production for some NATO Sea Sparrow Consortium countries (Australia, Canada, Germany, Greece, Norway, Spain, USA) and Foreign Military Sales customers (the United Arab Emirates).
Work will be performed in Australia (26%); The Netherlands (25%); Spain (19%); Tucson, AZ, USA (12%); Norway (6%); Greece (4%); Germany (4%); Canada (2%); Denmark (1%); and Turkey (1%), and is expected to be completed by Feb. 2010. This contract (N00024-07-C-5431) was not competitively procured.
FY 2006
2006 order; ORDALT explained; ESSM for Spain’s F100 frigates.
RIM-162 ESSM launch
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July 6/06: Lockheed Martin, Maritime Systems & Sensors (MS2) in Moorestown, NJ recveived a $30.3 million cost-plus-award-fee/cost-plus-fixed-fee contract for combat system engineering, computer program support, system integration and test, ship integration and test, staging, FMS program management, and integrated logistics support to include trainin