2016-03-28



P-8A Poseidon
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Maritime surveillance and patrol is becoming more and more important, but the USA’s P-3 Orion turboprop fleet is falling apart. The P-7 Long Range Air ASW (Anti-Submarine Warfare) Capable Aircraft program to create an improved P-3 began in 1988, but cost overruns, slow progress, and interest in opening the competition to commercial designs led to the P-7’s cancellation for default in 1990. The successor MMA program was begun in March 2000, and Boeing beat Lockheed’s “Orion 21” with a P-8 design based on their ubiquitous 737 passenger jet. US Navy squadrons finally began taking P-8A Poseidon deliveries in 2012, but the long delays haven’t done their existing P-3 fleet any favors.

Filling the P-3 Orion’s shoes is no easy task. What missions will the new P-8A Poseidon face? What do we know about the platform, the project team, and ongoing developments? Will the P-3’s wide global adoption give its successor a comparable level of export opportunities? Australia and India have already signed on, but has the larger market shifted in the interim?

Program Summary



A P-8 primer

The Multi-mission Maritime Aircraft program to replace the P-3 fleet began in earnest in 2000, and the 737-based P-8A was rolled out in July 2009. The US Navy has ordered 53 of 109 planned aircraft as of February 2014, and received 13.

Initial Operational Capability was declared in November 2013, but P-8A Increment 1 aircraft have a number of problems. Overall, the new plane remains roughly equal to its P-3 predecessor in most surveillance tasks, but it has a much smaller array of weapons, and has experienced ongoing integration and reliability problems. The biggest issues include surface radar scan stability and quality issues, cueing and auto-tracking shortfalls in the electro-optical system, and too many crashes in the mission software controlling everything.

The Navy is trying to fix these and other problems, while developing Increment 2 upgrades. Meanwhile, the P-3 fleet is aging out from under them. P-8A Increment 2 is slated to field in 2016, improving wide-area search and weapon capability. Increment 3, to be fielded around 2019, will improve sensor capabilities and mission system electronics.

India was the plane’s 1st export customer, with an initial order for 8 P-8i variants. They’ve received their 1st aircraft, and plan to increase their order to 12 soon. In February 2014, Australia committed to 8 P-8As plus an option for 4 more, but that contract hasn’t been signed yet.

P-8A Poseidon: Platform & Capabilities



P-8A Poseidon: cutaway
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The P-8 will use the same 737 airframe as the U.S. Navy’s C-40 Clipper naval cargo aircraft, the E-737 Wedgetail AWACS aircraft on order by Australia, Turkey, and South Korea; and the U.S. Air Force’s T-43 Navigation trainer. The base model is Boeing’s 737-800 ERX, with “raked” wingtips that improve performance for low-level flight.

That airframe must accomplish a wide range of tasks. It will search for and destroy submarines, monitor sea traffic, launch missile attacks on naval or land targets as required, act as a flying communications relay for friendly forces, and possibly provide and electronic signal intercepts. Like its predecessor, its radar capabilities will make it well suited for land-surveillance missions, when the Navy decides to use it that way.

A plane with that many capabilities will play a role in a number of emerging military doctrines. It will be a key component in the U.S. Navy’s Sea Power 21 doctrine’s Sea Shield concept, by providing an anti-submarine, anti-ship and anti-smuggling platform that can sweep the area, launch sensors or weapons as needed, and remain aloft for many hours. The P-8A MMA will also play a key role in the U.S. Navy’s FORCEnet architecture, via development of the Common Undersea Picture (CUP). As a secondary role, it will support portions of Sea Power 21’s Sea Strike doctrine with its intelligence, surveillance, and reconnaissance capabilities.

Unrefueled range is published as “over 4,000” nautical miles/ around 7,500 km. A more strenuous flight profile would involve 4 hours on station conducting low-level anti-submarine missions, at a range of more than 1,200 nautical miles/ 2,200 km. A dorsal receptacle allows in-flight refueling if necessary.

P-8: Weapons

P-3 Orion, armed –
note Sidewinder
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The P-8A has 11 weapon hard points: 5 in the rotary weapon bay, 4 under the wings, and 2 under the fuselage. Weapon load can exceed 10t/ 22,000 pounds, and all hard points have digital weapon interfaces.

Given that P-3C Orions have been modified to carry sea-skimming attack missiles like the Harpoon, land attack missiles like the Maverick, and even AIM-9 Sidewinder air-air missiles, it seems reasonable to assume that the Poseidon MMA will be at least as capable. Reaching that plateau would involve carrying sonobuoys, torpedoes, depth charges, Harpoon anti-shipping missiles, SLAM or AGM-65 Maverick land attack missiles, and either AIM-9 Sidewinders or NCADE-derived AIM-120 AMRAAMs. Some Boeing illustrations even show them with JDAM or JSOW GPS-guided weapons attached to underbody hardpoints.

The P-8A’s initially-certified armament will be much more modest, however: Mk 54 lightweight torpedoes, depth charges, and some free-fall bombs, plus a built-in triple launcher and accompanying storage for up to 120 sonobuoys – or devices compatible with a sonobuoy launcher, such as Piasecki’s Turais UAV. American testing is currently underway with Boeing’s AGM-84 Block IC anti-ship missile, Australia is looking into the upgraded AGM-84 Block IG, and India has ordered the AGM-84L Harpoon Block II variant with land attack capability.

Mk 54 lightweight torpedoes equipped with Boeing’s GPS-guided High Altitude Anti-Submarine Warfare Weapon Capability (HAAWC) glide bomb kit promise to extend the plane’s capabilities, by turning the torpedo into a weapon that can be launched from high altitude. That allows the P-8A to remain within its preferred aerodynamic envelope of high-altitude cruise, and reduces the fatigue and corrosion associated with low-level flight. Boeing received a development contract in April 2013, but this capability isn’t expected until P-8A Increment 2, with initial operating capability in 2016.

Beyond that, pilots have commented that P-8 suffers from the lack of a precision weapon that can safely be used in a crowded maritime environment. Smaller boats like FACs are more likely to be targets in that kind of crowded littoral environment, so the missiles can be smaller: the TV/infrared guided AGM-65 Maverick, laser/radar guided Brimstone, tri-mode GBU-53 Small Diamater Bomb II, etc. The lack is felt keenly; the earlier the fix can come, the better. By the mid-2020s, the adoption of more advanced anti-ship missiles under the OASuW program seems likely to fix this problem at the high end as well.

P-8: Sensors

P-8 AGS concept
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Weapons don’t mean much unless an enemy can be found. The P-8 will rely on a combination of sonobuoys, radars, day/night surveillance equipment, and ESM (Electronic Support Measures) gear. The Magnetic Anomaly Detector that extends behind P-3s and other maritime patrol aircraft isn’t very useful at altitude, and the USA won’t field it on the P-8A, but India will do so on the P-8i.

A canoe-shaped fairing under the plane is expected to house a mission bay that will initially include the Raytheon-Boeing AN/APS-149 Littoral Surveillance Radar System (LSRS), designed to provide targeting-grade tracking of moving targets on land and at sea. It reportedly emerged out of a “black” (classified) program, and details regarding the system remain sketchy. It’s known to be a Boeing-Raytheon AESA MTI (Active Electronically Scanned Array/ Moving Target Indicator) radar, and has already been deployed on some Navy P-3s (see pictures – scroll down to “NAWC-23 at Dallas Love Field”).

LSRS is slated for replacement by a modernized evolution called the Advanced Airborne Sensor (AAS) in Increment 3 or 4. It’s rumored to have performance standards that match or exceed the USA’s current 707-based E-8C JSTARS battlefield surveillance aircraft. The long profile of LSRS/AAS is probably why Boeing moved the P-8’s weapons bay to the back of the plane in 2003, and the radar’s capabilities would allow it the P-8 to serve as a targeting platform for its own or others’ weapons.

AN/APY-10 set
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The AN/APS-137Dv5 radar used on the USA’s most modern P-3Cs will also form a key part of the P-8A’s radar suite, after a number of upgrades and a new designation. This enhanced nose-mounted system has been referred to as AN/APS-197, but was formally given the AN/APY-10 designation in June 2006. It offers reduced weight, improved MTBF (Mean Time Between Failures), and a color weather display. In the P-8A, it will also feature improvements such as “joint technical architecture” compliance, better performance in track-while-scan and target detection modes, and full integration with the Boeing mission system.

India’s P-8i adds air-to-air surveillance capabilities to its APY-10 International radar, an enhancement that could filter back to the US fleet in future upgrades.

The AN/ALQ-240v1 Electronic Support Measures system will alert the plane to radar and communications emissions, and track the signals to geolocate their sources. It complements the Early Warning Self Protection System, and enables fast offensive counterattacks.

The P-8’s radars and ESM will be supplemented by L-3 Wescam’s MX-20HD long-range optical surveillance turret. This large surveillance turret houses up to 3 day/night imaging sensors, and 3 laser payloads (i.e. rangefinding, marking/pointing, target designation) that can be swapped in and out. L-3 Enhanced Local Area Processing (ELAP) improves imaging clarity on board, extending effective range and image clarity before the images are broadcast elsewhere.

The most important submarine-finding equipment remains the plane’s sonobuoys, which produce noise and then transmit their receiver data back to the plane. The SSQ-125 MAC will be a generational step forward, but the P-8’s onboard mission software has to be fully capable of interpreting it, and that won’t happen until at least Increment 2. The idea behind Multi-static Active Coherent sonobuoys combines electronically-generated, software-controlled pings, whose echoes can be detected and appropriately identified by multiple receiver sonobuoys in a dropped group. That nullifies a submarine’s standard profile-minimizing head-on maneuver, and the tone’s coherence allows doppler shift equations to reach beyond the contact’s current location and calculate its speed and heading. GPS receivers in source and receiver sonobuoys can sharpen targeting further, which is very useful in conjunction with high-altitude, GPS-guided torpedo kits like HAASW.

P-8: Upgrades & Variants

Mk54 HAAWC
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Additional modifications and improvements can be expected over the program’s life, as is the case for any major weapon systems. The P-8A was designed to incorporate additional “spiral development” of new weapons and equipment, and it won’t really achieve the capabilities defined in the Pentagon’s official June 25/10 Capability Development Document until v3.0.

Spiral One/ Increment 2: Adds initial HAAWC high altitude torpedo capability, Multi-Static Active Coherent (MAC) for wide-area acoustic surveillance, improvements to sonobuoy drops, integration of Advanced Airborne Sensor (AAS) radar capability, Automatic Identification System ID for use with compliant civilian ships, updates to the Tactical Operations Center (TOC) mission system, and other acoustic and communications upgrades. Increment 2 planes should become operational around 2016, but integration and test of these capabilities will be done incrementally. It’s always possible for some items to slip to the next spiral.

Spiral Two/ Increment 3: Enhances MAC, early delivery of HAAWC Datalink, more updates to the TOC mission software, and other changes to the plane’s sensors and systems as time and money allow. Introduction of the Advanced Aerial Sensor (AAS) high-resolution AESA radar is expected in this phase. The goal is to bring the P-8A to full compliance with the 2010 JROC specifications, and give the plane a more open electronic architecture for faster integration of new components, and this increment will take a big step forward with interfaces the MQ-4C Triton UAV, which may include full “Level 4” control of its flight and sensors. The program plans a full and open competition for the Increment 3 system architecture contracts, and intends to buy the intellectual property rights as well.

At the moment, India is the P-8’s only export customer, though Australia has signed an MoU ad paid for joint development. India’s P-8i jets will share a number of systems with the American P-8As, including a version of the AN/APY-10 radar. Other key technologies will be specific to the P-8i, however, owing to technology transfer issues or local choices.

Overland Role?

E-10 M2CA Concept
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With the cancellation of the USAF’s E-10 follow-on to its E-8 JSTARS battlefield surveillance planes, the Navy’s P-8A Poseidon may even be poised to inherit a dual land and sea surveillance role. USN P-3s have already found themselves pressed into overland service, and the much-greater capabilities of the P-8’s LSRS/AAS radars will only make that crossover more attractive.

Boeing has already proposed to replace the USAF’s 17-plane JSTARS fleet with an add-on “P-8 AGS” order, as an alternative to upgrading the 707-based E-8s with new engines, radars, and electronics. That proposal was denied, but the E-8Cs received only a minimal upgrade designed to keep them operational, and the USAF has decided that the 707-based platform is costly to operate and maintain over the long term. They do have a program that aims to field a JSTARS successor by 2022, and if that program survives, the P-8 AGS can expect to compete with the smaller Raytheon/Bombardier Sentinel R1 and a Gulfstream 550/650 derivative.

The USA’s default option is to cancel JSTARS RECAP, in order to fund its KC-46A aerial tanker, F-35 fighter, and new bomber programs. The E-8C JSTARS fleet would then become vulnerable to future USAF fleet-sized cuts. Meanwhile, the P-8As would field in the Navy with comparable or better radars. They would informally take over some of the JSTARS role, alongside USAF surveillance UAVs like RQ-4B Global Hawk Block 40 and its EQ-4 BACN connectivity counterpart.

Something needs to fill the role. NATO’s cancellation of its AGS program’s Airbus 321 MCAR battlefield surveillance jet leaves just 22 battlefield surveillance planes available for global use: the USA’s 707-based JSTARS fleet, and Britain’s newer 5-plane ASTOR Sentinel R1 fleet that’s based on Bombardier’s Global Express business jet.

NATO’s AGS is survived by a 5-UAV program based on the RQ-4B Block 40 Global Hawk, which was originally expected to work with the A321 MCAR as an adjunct. That same 2-tier model survives in the Poseidon program, however, and both tiers of the Navy program will offer land surveillance capabilities. The Poseidon’s Global Hawk UAV companion is called the MQ-4C Triton, developed under a program called BAMS (Broad Area Maritime Surveillance).

The P-8’s BAMS Companion: Kicking It Up a Notch

BAMS/P-8 mission sets
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The P-3 fleet’s heavy use in both maritime surveillance and overland roles points up a potential problem with the P-8A. As an expensive but in-demand asset, a wider coverage scope could actually accelerate the problem of high flight hours building up in a small fleet. The problem is that airplane lives are measured in flight hours, and usage intensity. See the Strategic Review article “Brittle Swords: Low-Density, High-Demand Assets” [PDF] for more background on this phenomenon.

The logical response is to pair the P-8s with a lower cost counterpart. Hence the P-8’s companion Broad Area Maritime Surveillance (BAMS) UAV program, run by NAVAIR’s PMA-263 program management office.

The BAMS competition was widely seen as a fight between Northrop Grumman’s high-flying, jet-powered RQ-4 Global Hawk and General Atomics’ turboprop-powered Mariner (a cousin of its MQ-9 Reaper); but other options were offered as well, including an “optionally manned” business jet.

Northrop Grumman’s RQ-4N Global Hawk eventually won, and will be known as the MQ-4C Triton. The US Navy plans to buy 61 of them + 5 test UAVs, and begin operations in 2015. Like the P-8, the MQ-4C is attracting export interest, which could grow the entire international fleet past 66 machines.

DID’s BAMS FOCUS Article covers MQ-4C requirements, international dimension, contracts, and developments. Given their expected numbers, the Tritons could easily find themselves joining their P-8 companions in overland surveillance roles.

P-8A Poseidon Program

Program Goal & Competitors

P-3C Orion
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Many people would contend that the P-3 Orion is the greatest maritime patrol aircraft ever flown. These aircraft entered service in 1959, and will continue to serve past 2015. Modifications to their equipment have sharpened their capabilities, and even given them a land-attack and surveillance role. In service with 15 countries, the Orion is a great success – but it’s a very old success.

After the abortive P-3G program, the US Navy began a 2-year requirement study in 1997, and the Defense Acquisition Board initiated a number of concept studies during the 2000 to 2002 period. During a 2-phase Component Advanced Development (CAD) program in 2002-2003, Boeing and Lockheed each received $27.5 million to develop their initial designs.

Lockheed’s Orion21 design was based on the P-3 airframe, with United Technologies subsidiaries Pratt & Whitney (7,000 shp PW150A turboprop engine) and Hamilton-Sundstrand (the same 8-bladed NP2000 propeller being refitted to carrier-based E-2 Hawkeye AWACS and C-2 Greyhound aircraft) as key partners.

As noted above, Boeing’s design was based on its 737, one of the most widely produced passenger jets in the world.

Program Timeline

In June 2004, Boeing IDS’ 737-based proposal was awarded the $3.9 billion cost-plus-award-fee contract to develop the Navy’s P-8 Multi-mission Maritime Aircraft. The P-8’s system design and development (SDD) contract covers the full range of platform development including all of the on-board mission systems, the modifications to the airframe itself, all of the training systems, and all of the software laboratories required to produce almost 2 million lines of reliable code. It also covers all of the integrated logistics elements, including the trainers, simulators and courseware. Essentially, everything that’s required to get ready to build the production P-8 is part of the SDD contract.

The MMA Program was cleared by a US technical review board to proceed into the design phase, and passed a preliminary design review in September 2005. In January 2007, their entry received the formal US Navy designation of P-8A Poseidon; and in July 2007, Australia made the P-8 an international program by giving their participation “first pass approval.” In December 2008, India became the 1st export, with a customized P-8i design.

The P-8A achieved American Initial Operational Capability (IOC) in late November 2013. IOC is defined as 1 squadron of 6 aircraft, with personnel who are trained and certified to deploy.

US P-8A Program Budgets

Recent budgets for the P-8A program from FY 2008 to the present have included:

Excel
download

Note that annual budgets also include advance procurement for the next year’s buy, so that key items like engines and other long lead-time equipment are ready to go when it’s time to build the P-8s. For instance, the FY 2012 request included long-lead items for 13 FY 2013 aircraft. The Pentagon says that “aircraft procurements are tightly coupled to the [expected] P-3 retirement rates,” but budget cuts will begin to affect production after 2013.

US Numbers and Basing

No?!?
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The U.S. program began as 108 planes, and formally stands at 109 production aircraft plus an additional 8 system design & development aircraft (6 flight-test, 2 ground-test). There will actually be 114 program aircraft. The 1st developmental test aircraft (“T1”) and the 2 ground-based static and fatigue test planes aren’t fully configured, and so they aren’t included in the official program total. The Dec 31/31 SAR lists the P-8’s development and production cost at FY10$ 30.33 billion, and the total life cycle cost for procurement plus 25 years of life cycle support will probably be a bit higher than initial estimates of about FY04$ 44 billion.

The current American basing plan is for:

6 operational squadrons at NAS Jacksonville, FL (36)

1 larger “Fleet Readiness” training squadron at NAS Jacksonville, FL (12)

6 squadrons at NAS Whidbey Island, WA (36)

Instead of basing 3 squadrons at Hawaii Marine Corps Base in Kaneohe Bay, HI, it will only have a rotating squadron detachment. There will also be periodic squadron detachments to Corondo Naval Base, CA near San Diego. Japan has been promised stepped-up P-8A deployments, and that will probably be its own rotating squadron detachment once arrangements are finalized. Beyond operational aircraft, the fleet will have:

2 “development squadrons” with 2 aircraft each (4). They will be used for testing and development of standard tactics and procedures, before moving on to operational service at locations to be determined.

“Pipeline attrition” aircraft that can temporarily replace aircraft that are taken out of action for maintenance, permanently replace crashed aircraft for a squadron, or be inserted as “rotation substitutes” to help keep the fleet’s flying hours more even (19).

P-8A Industrial Partners

The P-8i program in India has also attracted its own set of industrial partners, due to a combination of Indian insistence on local content, and security/technology transfer concerns from the USA. Industrial partners in India include well known players like Bharat Electronics Ltd (BEL), Dynamatic Technologies Ltd., HCL Technologies Ltd., Hindustan Aeronautics Ltd. (HAL), Larsen and Toubro Ltd. (L&T), Wipro Ltd., as well as a set of less familiar aerospace and electronics players. See full coverage at “P-8i: India’s Navy Picks Its Future High-End Maritime Patrol Aircraft“.

As things currently stand, key P-8A Poseidon partners, and some other sub-contractors, include:

One innovation within this group involves the way the base airframes are built. The traditional approach for military planes derived from passenger jets has been to either have a separate production line, or to take a normal airframe from the existing line and make structural changes to it on the military line, along with equipment installations. For the P-8A, the process is different.

The fuselages arrive from Spirit’s commercial 737 production line in Wichita, KS already strengthened, without windows, and with a weapons bay. No modifications are necessary.

Outfitting is completed in Renton, WA, where all or the P-8’s other unique structural features are added right on the main 737 production line. Aircraft quality and performance acceptance flight testing takes place right at Renton Field.

Final installation and checkout of the mission system and special flight test instrumentation happens at Boeing Field, near Seattle, WA.

P-8A Poseidon: Contracts & Key Events

Unlike many other military programs, Boeing appears to be handling the sub-contracts for most of the plane’s equipment itself, which leaves production order figures much closer to the plane’s true purchase cost.

Unless otherwise noted, US Naval Air Systems Command in Patuxent River, MD manages the contracts. Note that items unique to India’s P-8is will be covered in that article, and not here.

FY 2015 – 2016

March 28/16: The UK’s planned purchase of 9 P-8A Poseidon aircraft has been approved by the US State Department. The $3.2 billion sale was a top priority for the British government with the Defence Security Cooperation Agency (DSCA) saying the aircraft “will enhance Britain’s capabilities to provide national defense and contribute to NATO and coalition operations.” The UK’s intention to purchase the aircraft was made last November in order to help the UK protect its nuclear deterrent and fill a gap left by a much-criticized decision to scrap the Nimrod spy-plane program in 2010.

March 2/16: Boeing is to provide the US Navy with two addition P-8A Poseidon multi-mission maritime aircraft in a deal worth $276.2 million. Production and delivery is expected to be completed by February 2019. The February 29 contract follows the much larger order of 20 P-8A aircraft with 16 for the Navy and four going to Australia. It’s expected that the Navy will require 117 P-8As to take over operations as the P-3C Orion comes closer to the end of its operational life.

February 1/16: The US Navy has placed an order with Boeing for twenty P-8A Poseidon aircraft in a contract worth $2.5 billion. Sixteen will replace the P-3C Orion used by the Navy for long-range, anti-submarine and anti-surface warfare as well for intelligence, surveillance and reconnaissance missions. Four will be sold to Australia under the US Foreign Military Sales program. Included in the contract, Boeing will also be tasked with providing obsolescence monitoring, change assessment, and integrated baseline and program management reviews.

July 30/15: Boeing has ended its contract with state-owned Hindustan Aeronautics Ltd, citing shoddy production quality of HAL-manufactured components for India’s P-8I Poseidon maritime patrol aircraft under construction by Boeing, as well as components for the F/A-18E/F Super Hornet. The $4.7 million contract in question was signed in February 2010.

July 1/15: Also on Monday the Navy handed Boeing a $358.9 million contract to provide long-lead production materials for twenty-nine Full Rate Production P-8A Poseidon maritime patrol and ASW aircraft. The twenty-nine aircraft are split between Lots II and III, with the Navy set to take nine of the former and sixteen of the latter, with the remaining four Lot III aircraft earmarked for the Royal Australian Air Force. Boeing received a $295.6 million advance acquisition contract in August 2014 for long-lead items for a dozen Full Rate Production Lot II P-8A aircraft, with funding for four of these similarly destined for the RAAF.

June 30/15: The Navy awarded Boeing a $14.1 million delivery order for development and definition of system requirements for the P-8A Poseidon Multi Mission Aircraft, to build towards the program’s Increment 3 Capabilities Integration System Requirements Review Systems Engineering Technical Review. The aim of Increment 3 is to enhance the Multi-Static Active Coherent system, provide early delivery of the High Altitude Anti-Submarine Warfare Weapon Capability datalink, improve the Tactical Operations Center mission software and introduce the Advanced Airborne Sensor (AAS) high-resolution AESA radar, as well as other changes to the plane’s sensors and systems as time and money allow.

May 27/15: Rockwell Collins was awarded a $24.8 million IDIQ contract to supply the Navy and Australia with aircraft direction finders, radio tuner panels and high frequency radio shipsets for the P-8A Poseidon, with the contract slated for completion in 2020.

May 5/15: On Monday Boeing was awarded a $118.1 million contract modification for training systems and services for the Navy and Australia, in support of the P-8A maritime multimission aircraft, including the procurement of Operational Flight Trainer and Weapon Tactics Trainer systems, as well as other training assets for the Navy and the Royal Australian Air Force.

Oct 14/15: Delivery #18. Boeing delivered the 18th P-8A Poseidon aircraft to the US Navy ahead of schedule, as it departs Boeing Field in Seattle, WA for the fleet readiness training squadron at NAS Jacksonville, FL. It was Boeing’s 5th delivery of 2014, and Boeing is under contract for 53 P-8As so far. Sources: Boeing, “Boeing Delivers 18th P-8A Poseidon to U.S. Navy”.

FY 2014

Full Rate Production begins; Australia commits to 8 planes; Basing decisions made; 1st official deployment; Boeing introducing Challenger MSA as a lower-tier option; DOT&E report shows flaws in the Navy, as well as flaws within the aircraft; Watch those roofs, they bite; An ASW pilot’s viewpoint.

Check-out line
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Sept 29/14: Training. Boeing in Seattle, WA receives an $11.8 million firm-fixed-price contract modification for training-specific P-8A data storage architecture updates and upgrades, to include hardware, software, and integration. See also Sept 25/14, which covers data storage architecture changes to existing aircraft. All funds are committed immediately, using FY 2014 Navy aircraft budgets.

Work will be performed in Dallas, TX (35%); Naval Air Station (NAS) Jacksonville, FL (30%); NAS Whidbey Island, Washington (30%); and St. Louis, MO (5%), and is expected to be complete in December 2015. The Naval Air Warfare Center’s Training Systems Division in Orlando, FL manages this contract (N00019-12-C-0112).

Sept 29/14: Support. Boeing in Seattle, WA receives a $43.3 million firm-fixed-price contract modification for P-8A integrated logistics and contractor services. All funds are committed immediately, using FY 2014 Navy aircraft budgets.

Work will be performed in Seattle, Washington (58%); Jacksonville, FL (12%); Valencia, CA (6%); Linthicum, MD (5%); Greenlawn, NY (3%); and various locations within the United States (16%), and is expected to be complete in April 2017 (N00019-12-C-0112).

Sept 29/14: Infrastructure. RQ Construction, LLC in Carlsbad, CA, wins a $21 million firm-fixed-price contract to design and build the P-8A Tactical Operations Center (TOC) and Mobile Tactical Operations Center at NAS Whidbey Island, WA. All funds are committed immediately, using FY 2012 and 2014 Navy construction budgets. The contract also contains 2 unexercised options, which could raise its value to $23.1 million.

The new low-rise TOC facility will include the commander, patrol and Reconnaissance Wing 10 headquarters. It will be accompanied by demolition of an existing building, and demolition with hazardous waste disposal may be required. For the mobile TOC, RQ will renovate and convert the current TOC B2771 to a new Mobile TOC. Both facilities will contain classified spaces.

Work will be performed in Oak Harbor, WA, and is expected to be complete by September 2017. This contract was competitively procured via the Navy Electronic Commerce Online website, with 19 proposals received by NAVFAC NW in Silverdale, WA (N44255-14-C-5006).

Sept 25/14: Upgrades. Boeing in Seattle, WA receives a $26.7 million firm-fixed-price contract modification to conduct retrofit services on the Data Storage Architecture in P-8A Low Rate Initial Production Lots 1-3. $9.8 million in FY 2012 Navy aircraft budgets is committed immediately.

Work will be performed in Jacksonville, FL, and is expected to be complete in September 2016 (N00019-09-C-0022).

Aug 18/14: Training. Boeing in Seattle, WA receives a $30.4 million firm-fixed-price contract modification “for the development of a structural repair manual in support of the P-8A Poseidon Multi-mission Maritime Aircraft.” Even as an interactive electronic product, that isn’t cheap. All funds are committed immediately, using FY 2014 US Navy aircraft budgets.

Work will be performed in Seattle, WA and is expected to be complete in November 2018 (N00019-12-C-0112).

Aug 14/14: FRP-2 long lead. Boeing in Seattle, WA receives a $295.6 million advance acquisition contract, which buys long-lead time items for 12 Full Rate Production Lot II (FY 2015) P-8As: 8 US Navy ($152 million / 51%), and 4 for Australia ($143.6 million/ 49%). This is Australia’s 1st order, and is likely to contain customization funds as well. $207.8 million is committed immediately, including $55.8 million from Australia.

Work will be performed in Seattle, WA (82.6%); Baltimore, MD (6.2%); Greenlawn, NY (4.2%); the United Kingdom (3.5%); and North Amityville, NY (3.5%), and is expected to be complete in April 2018. This contract was not competitively procured pursuant to FAR 6.302-1 (N00019-14-C-0067).

July 31/14: Delivery #15. The US Navy’s 15th P-8A Poseidon arrives at Naval Air Station Jacksonville, FL, shortly after the VP-16 “War Eagles” finish the type’s 1st deployment abroad at Kadena AB in Okinawa, Japan. Sources: Boeing, “Boeing Delivers 15th Production P-8A Poseidon to U.S. Navy”.

July 29/14: Australia. Flight Global reports that Australia is looking to incorporate the AGM-84G Harpoon Block I anti-ship missile into its P-8As. It’s also known as the AGM-84 Block IG, and reportedly adds seeker improvements and re-attack mode. It could be created by upgrading existing Australian AGM-84 missiles, which serve on the AP-3C fleet.

There seems to be a bit of a divergence on the P-8, but no matter which missile is picked, it needs to be fully integrated with the plane’s mission software. The USA has been testing the AGM-84 Block IC, while India’s P-8i seems set to host the GPS/radar guided AGM-84L Block II with land attack capability. Australia has requested Harpoon Block IIs for other platforms, but appears to be satisfied with smaller-scale air-launched upgrades. Sources: Flight Global, “Australia pushes for Harpoon integration on P-8As”.

July 21/14: Infrastructure. Korte Construction Co., DBA The Korte Co. in St. Louis, MO wins a $36.2 million firm-fixed-price contract to build the P-8A Multi-Missioned Maritime Aircraft Training Facility at NAS Whidbey Island, WA. The 2-story operational training facility will include space for 8 OFTs (operational flight trainers) and 6 WTTS (weapons tactical trainers), with associated support network and communications equipment, classrooms, and administrative spaces. The facility will also contain bridge cranes, special access program facility spaces, and extensive networking equipment. All funds are committed immediately using FY 2014 US Navy construction budgets, but a pair of unexercised options could increase the cumulative contract value to $36.3 million.

Work will be performed in Oak Harbor, WA, and is expected to be complete by January 2016. This contract was competitively procured via the Navy Electronic Commerce Online website, with 23 proposals received by NAVFAC Northwest in Silverdale, WA (N44255-14-C-5002).

July 4/14: Foxtrot Alpha’s “Confessions Of A US Navy P-3 Orion Maritime Patrol Pilot” interviews a US Navy P-3C pilot who now flies P-8As. He sees the P-8A as a safer aircraft that’s easier to fly, and the ability to perform any tactical job from any workstation magnifies the aircraft’s flexibility. It’s implied that the new plane will change the standard career zenith from being a Fleet Replacement Instructor, to being a Maritime Patrol and Reconnaissance Weapons School Instructor.

With that said, “the lack of a Magnetic Anomaly Detector (MAD) aboard the P-8A is a drawback,” and the Harpoon missile’s lack of precision in crowded shipping environments makes the current absence of weapons like the AGM-65 Maverick “a major step back”. The growth of long-range anti-aircraft missiles like the HQ-9, S-400, etc. also presents a radar-guided threat to maritime patrol planes in the littoral environment, and so the lack of rasdar-centric defensive systems is a concern in the community. A key excerpt:

“ASW is all about the time from the last known position of the sub in question. Geometry rules everything…. [speed increases] the chance of catching a submarine by minimizing the time from its last point of detection…. There are currently two schools of thought in the Maritime Patrol Community right now when it comes to how the P-8 should be used. One where it works closely along the lines of its predecessor, and follows the P-3’s traditional mission sets of ASuW, ASW and limited ISR, and another where the P-8 can be adapted more dramatically for a litany of missions, including direct attack on ground targets. Personally, I believe the P-8A should also be equipped with a more robust set of weapons and sensors for the fight against smaller vessels in constrained littoral environments.”

Finally, the pilot bemoans the removal of aerial tanker roles from the P-8 MMA’s original vision, which could have tied each squadron to a carrier air wing during deployment phases:

“When a carrier would go into flight ops, the P-8A would launch, tank aircraft using drogue and hose buddy stores, conduct a surveillance flight around the carrier, tank during recovery, and then return to base…. A great idea withered on the vine because of shortsighted petty inter-service politics [from the USAF]”.

A pilot’s view

July 2/14: Delivery #14. Boeing announces delivery of their 14th P-8A Poseidon aircraft on schedule, to NAS Jacksonville, FL. So far, the US Navy has ordered 53, and Boeing will deliver 7 more this year. Sources: Boeing, “Boeing, U.S. Navy Expand P-8A Maritime Patrol Fleet with 14th Delivery”.

June 25/14: Increment 3. Boeing in Seattle, WA receives a $14.9 million delivery order for P-8A Poseidon Increment 3 Interface Development. $3.3 million is committed immediately, using FY 2014 US Navy R&D budgets.

They’re referring to technical interfaces here, not display screens, and the order involves test beds which can be used to verify that new additions are compatible: 2 Mission Systems Emulation Environment (MSEE) units with all required hardware, Tactical Open Mission software with P-8 baseline architecture interface data exposure modifications, interface adapter computer software configuration items, and P-8A real-time simulator with interactive warfare simulator. In addition, this order includes the development, documentation, and delivery of hardware and software updates for 4 existing MSEE units.

Work will be performed in Seattle, WA, and is expected to be complete in September 2016. US Naval Air Systems Command in Patuxent River, MD, is the contracting activity (N00019-11-G-0001, DO 3051).

June 17/14: JSTARS Recap. The USAF is looking at options for recapitalizing JSTARS, with Initial Operating Capability of 4 planes by 2022, in order to counter escalating operations and maintenance costs. The planes need to accomodate about 13 crew and a 13′ – 20′ radar, stay on station for 8 hours with aerial refueling capability for more, and reach 38,000 feet. The USAF plans to ask for $2.4 billion over the next 5 years, but the dollars don’t really exist to launch another major USAF program. Hence USAF JSTARS recapitalization branch chief Lt. Col. Michael Harm:

“With the completion of the 2011 JSTARS mission area analysis of alternatives study and the onset of Budget Control Act-directed budget levels, it became clear that the future of the JSTARS weapons system lay in a more cost-effective platform as compared to extending the lifecycle of the current 707 airframes.” ….The Air Force is currently drafting requirements for the program, which will be finalized by early 2015, Harm said. In order to keep the system affordable, it plans on using commercial, off-the-shelf equipment and minimizing new technology development.”

Boeing is expected to enter its P-8, which is already configured for the mission and the above requirements once the LSR radar is added. Added costs would be limited to expansion of communications links and software development, and Navy commonality would be a big plus.

Raytheon’s Sentinel R1 already serves in the JSTARS role with Britain’s RAF, and the smaller Bombardier jet needs ongoing system and software development to reach its full potential. Operating costs would be lower, expanding the current USA-UK Airseeker RC-135V Rivet Joint ELINT/SIGINT partnership to encompass Sentinel R1s is a thinkable option, and Bombardier can lean on Raytheon and/or its Learjet subsidiary as the American lead. Aerial refueling might be the issue, given Sentinel’s configuration and the USAF’s insistence on dorsal boom refueling.

Gulfstream is looking to do something similar by partnering up and offer either the G550, which is already in use by Israel and its customers in AEW&C (CAEW) or ELINT/SIGINT (SEMA) variants, or the longer-range G650. They say that the’ve done the design work for aerial refueling, but haven’t had a customer take them up on it yet. E-8 JSTARS lead Northrop Grumman, who led the canceled E-10A program but retains key technologies, is a very logical partnering choice. With that said, Lockheed Martin has their own expertise to offer, and their Dragon Star ISR aircraft-for-lease is a Gulfstream.

The USA’s default option, of course, is to do nothing. The E-8C fleet would then become vulnerable to future USAF fleet-sized cuts. Meanwhile the P-8As would field in the Navy and informally take over some of the JSTARS role, alongside USAF UAVs like RQ-4B Global Hawk Block 40 and its EQ-4 BACN counterpart. Sources: NDIA National Defense, “Industry Ready to Compete for JSTARS Recapitalization Program”.

June 5/14: Testing. Boeing in Seattle, WA receives a $28.7 million cost-plus-fixed-fee contract modification for the design, development, fabrication, installation and testing of airworthiness flight test equipment. The challenge is to correctly predict that something might go wrong in future.

Work will be performed in Patuxent River, MD (58%); Seattle, WA (34%); and Huntsville, AL (8%), and is expected to be complete in December 2016 (N00019-04-C-3146).

June 4/14: Basing. At the close of the Environmental Impact Study, the US Navy has decided to consolidate P-8A basing. NAS Jacksonville, FL will have 6 squadrons plus the “fleet replacement” training squadron, while NAS Whidbey Island, WA will have the other 6 squadrons. There will be a permanent rotating squadron detachment at Hawaii Marine Corps Base, and periodic squadron detachments to Corondo Naval Base, CA near San Diego.

This effectively means that Jacksonville won, getting 7 squadrons instead of 5, and is less than the 8 Whidbey squadrons being touted earlier (q.v. May 3/13). That doesn’t stop House Armed Services Committee and Electronic Warfare Working group member Rick Larsen [D-WA-2] from claiming credit, though. In full fairness to the Congressman, it’s a better than the initial plan for 4 squadrons, just a climbdown from expectations since the Pentagon decided to concentrate on 2 operating bases. Sources: Rick Larsen’s office, “Larsen: Navy P-8A Decision Great for NASWI, National Security”.

May 12/14: FRP-1. Raytheon in McKinney, TX receives a $50.1 million firm-fixed-price, cost-plus-fixed-fee contract modification, exercising an option for 16 APY-10 radar kits that will be installed in FY 2014’s Full Rate Production Lot I P-8As. It also covers installation and checkout technical support, configuration management, reliability and maintainability failure reporting and corrective actions, engineering change orders/proposals, integrated logistics support, technical data, and repairs.

All funds are committed immediately, using FY 2014 Navy aircraft budgets. Work will be performed in McKinney, TX (53.38%), Reston, VA (8.35%); Little Falls, NJ (7.78%); Spring Valley, CA (6.51%); Black Mountain, NC (4.24%); Etobicoke, Ontario, Canada (2.73%); Poway, CA (2.50%); Simsbury, CT (2.43%); Leesburg, VA (2.33%), and various locations throughout the United States (9.75%), and is expected to be complete in November 2016 (N00019-13-C-0161).

April 24/14: Software. Boeing in Seattle, WA receives an $8.7 million cost-plus-fixed-fee delivery order for P-8A software updates. Mission Software has been a problem for the plane so far (q.v. Jan 23/14 etc.).

All funds are committed immediately, using FY 2014 Navy aircraft and maintenance budgets. Work will be performed in Seattle, WA (27.6%); Huntington Beach, CA (18.9%); McKinney, TX (18.4%); Grand Rapids, MI (13.4%); Baltimore, MD (7.8%); Rolling Meadows, IL (4.2%); El Segundo, CA (3.9%); Farmingdale, NY (3%); St. Louis, MO (1.5%); and Amityville, NY (1.3%), and is expected to be complete in August 2015 (N00019-11-G-0001, DO 3008).

April 17/14: SAR. The Pentagon finally releases its Dec 31/13 Selected Acquisitions Report [PDF]. The P-8A’s costs have dropped, mostly because they’re ordering 8 fewer planes:

“Program costs decreased $1,865.8 million (-5.4%) from 34,395.0 million to $33,069.2 million, due primarily to a decrease of 8 [production] aircraft from 117 to 109 (-$1,560.4 million) and a revised estimating methodology for labor hours and rates and adjustments to commercial aircraft pricing (-$548.0 million). There were additional decreases for revised escalation indices (-$255.8 million) and reduced estimates for business base benefits created by the Royal Australian Air Force aircraft procurement (-$184.8 million). These decreases were partially offset by increases in other support due to updated actuals and a revised interim support strategy (+$289.1 million), revised estimates to reflect the application of outyear escalation indices (+$136.0 million), and a net stretch-out of the procurement buy profile (+$121.7 million).”

Fewer planes

April 14/14: LSRS/AAS. Aviation photographer Russell Hill takes pictures of a P-8A at Boeing Field in Seattle, with the canoe-shaped LSRS double-sided ground-looking AESA radar beneath. This bit from Foxtrot Alpha was interesting:

“With this in mind, compartmentalizing [and classifying] the program deep within the Navy may have saved it from being shot down via the [USAF] who would protect their existing, even if potentially inferior, ground moving target indicator mission at all costs. Although some of this is speculative, this same story has come up again and again, both in the press and in my own discussions with people associated with the communities that deployed and developed the LSRS.”

Foxtrot Alpha elaborates on the uses of this system, from tracking targets down to human size, to targeting weapons from its own stores or other platforms via datalink updates, to damage assessments. Can these capabilities be extended to add cruise missile detection and electronic warfare? Even if not, the author is correct in pointing to the E-8C JSTARS overlap. With the JSTARS fleet set to receive only minimal upgrades, we would be equally unsurprised if the P-8 ends up taking over this role. Sources: Foxtrot Alpha, “Exclusive: P-8 Poseidon Flies With Shadowy Radar System Attached”.

April 8/14: MSA. Boeing is targeting P-3 operators for their Challenger MSA, which means they’ll be competing with themselves to some extent. Their Canadian partner Field Aviation adds weight to that by touting future options including SATCOM, side looking airborne radar, and even weapons on wing hardpoints. That last change would sharply narrow the difference between the P-8A and Challenger MSA.

Base MSA equipment will include Selex ES Seaspray 7300 maritime surveillance radar, and FLIR Systems Star Safire 380 day/night surveillance turret. That creates a high-end product for Coast Guards as well as a mid-range product for militaries. The question comes down to customers, and Boeing is reportedly targeting “20 to 30” within a total market space of around $10 billion. As one looks at the list, however, one sees a number of countries within the P-3 customer base who won’t become customers soon, if ever: Australia (P-8 & UAV), Japan (home-built P-1), Brazil (will pick Embraer’s), Canada (P-3 LEX), Chile (C295 MPAs), New Zealand (P-3 LEX), Norway (P-3 LEX), Pakistan (P-3 LEX), Portugal (P-3 LEX & C295 MPAs), Spain (C295 MPA home), and Taiwan (P-3 LEX). As a quick sort, that leaves Argentina, Germany, and South Korea as likely targets before 2025 or so, with possibilities in Chile and Spain as unlikely.

Of course, the same sort reveals that the P-8A itself may have a bit of a long slog for exports, unless it can open markets that the P-3 didn’t reach. Sources: Flight Global, “Boeing to target current P-3 operators for MSA sales”.

March 31/14: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2013, plus time to compile and publish. Changes to the Program Dashboard are reflected in the article. Most of the rest isn’t anything new, though they note that the sonobuoy launcher has experienced testing problems and is still receiving fixes.

On the good news front, GAO cites Boeing’s use of more pre-acceptance flights, which helped resolve more issues before formal acceptance. With that said, the P-8 still seems to have plenty.

Over the longer term, Increment 3 plans to give the plane a more open electronic architecture for faster integration of new components. The program plans a full and open competition for the Increment 3 system architecture contracts, and intends to buy the intellectual property rights as well.

March 5/14: MSA. Well, that was fast. Boeing’s Maritime Surveillance Aircraft (MSA) derivative based on the Challenger 605 business jet (q.v. Nov 19/13) recently completed its 1st flight, a 4-hour test that took off from Toronto, Canada’s Pearson International Airport. Boeing’s partner Field Aviation needed to establish that aerodynamic performance met predictions, and that it handled like a regular model even with the radome and other modifications.

Additional airworthiness flights are scheduled for the next 2 months, after which the MSA will fly to a Boeing facility in Seattle for mission system installation and testing. Here’s hoping they can work out some of the myriad bugs in the base P-8 mission system before that happens. Sources: Boeing, “Boeing Maritime Surveillance Aircraft Demonstrator Completes 1st Flight”.

March 4-11/14: FY15 Budget. The USN unveils their preliminary budget request briefings. They aren’t precise, but they do offer planned purchase numbers for key programs. Full numbers follow days later, and are plotted in the charts above. In the P-8A’s case, however, the numbers may mislead.

After buying 16 P-8As in FY 2014 to begin Full Rate Production, the FY 2015 request drops to just 8 (-8 from plan), before the long term plan bounces back to 15 (-1), 13 (-1), 13 (+3), and 7 (+7) planes from FY 2016 – 2019. Note the trick. While stating that the FY15 cut “was necessary to comply with affordability constraints,” the buys are shifted several years into the future, as if the same dilemmas won’t recur. But the same hard choices must be made, when the time comes.

The missing 8 aircraft are found in a separate $26B wish list that is far from certain to get traction in Congress, and the nu

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