NH90: TTH & NFH
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The NH90 emerged from a requirement that created a NATO helicopter development and procurement agency in 1992 and, at almost the same time, established NHIndustries (62.5% EADS Eurocopter, 32.5% AgustaWestland, and 5% Stork Fokker) to build the hardware. The NATO Frigate Helicopter was originally developed to fit between light naval helicopters like AW’s Lynx or Eurocopter’s Panther, and medium-heavy naval helicopters like the European EH101. A quick look at the NFH design showed definite possibilities as a troop transport helicopter, however, and soon the NH90 project had branched into 2 versions, with more to follow.
The nearest equivalent would be Sikorsky’s popular H-60 Seahawk/ Black Hawk family, but the NH90 includes a set of innovative features that give it some distinguishing selling points. Its combination of corrosion-proofing, lower maintenance, greater troop or load capacity, and the flexibility offered by that rear ramp have made the NH90 a popular global competitor.
As many business people discover the hard way, however, success can be almost as dangerous as failure. NH Industries has had great difficulty ramping up production fast enough to meet promised deliveries, which has left several buyers upset. Certification and acceptance have also been slow, with very few NH90s in service over a decade after the first contracts were signed. Booked orders have actually been sliding backward over the last year, and currently stand at 474 machines, on behalf of 14 nations.
The NH90 Platform(s)
NH90 NFH
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NH Industries’ design makes extensive use of composite materials instead of riveted metal alloy plates, which makes the helicopter lighter and sharply reduces routine maintenance and corrosion issues. On the other hand, it also creates potential issues with damage repair in the field, and with durability. Germany in particular has complained that the composite body is essentially too flimsy for normal infantry use, or the carriage of heavy items. Time will tell if these issues can be fixed.
Electronic fly-by-wire systems also contribute to the lift capacity, by saving the weight of heavy power-boosted hydraulic control systems. This allows the NH90 to remain within the 10-tonne weight class, while carrying about 50% more troops or stretchers than its American UH-60 counterpart. A pair of Rolls-Royce Turbomeca RTM322 engines delivering 2,412 – 2,544 shp, GE T700-T6Es delivering 2,269 – 2,380 shp, or GE CT7-8F5s delivering up to 2,520 shp at sea level, power the aircraft. At present, RTM322-powered NH90s have been sold to Australia, Belgium, Finland, France, Germany, Greece, the Netherlands, Norway, New Zealand, Oman, Portugal and Sweden. Spain and Italy will use GE’s engines instead.
Removal of the C-130 air-portability requirement that constrained the H-60 family’s height let NH Industries expand the NH90′s cargo area size. Features like dual-side exits and an optional rear ramp let the 10-tonne helicopter carry light vehicles or small boats internally, drop search-and-rescue swimmers out back, load MEDEVAC stretchers, etc.
Built for what NH Industrie calls “extreme adverse weather” operations, the NH90 can start up and fly, land, and shut down in winds gusting up to around 110 km/h without losing rotor control, flying day and night in heavy icing conditions down to temperatures of -30 C/ -22 F. Normal maximum range is approximately 200 nautical miles/ 370 km, or up to 300 nm/ 555 km using internal and/or external auxiliary tanks.
NH90 cockpit
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Advanced avionics and other standard features round out the offering, with frequent local customization in the electronics area. Thales’ TopOwl helmet-mounted display is the model’s preferred choice in that important category, and accompanying surveillance and/or targeting turrets are standard features. An EADS Defence Electronics/Thales partnership will deliver an Electronic Warfare Suite comprising a missile approach warning system, laser warning receiver, radar warner, central processing unit, and chaff/flare dispenser. This EWS has been selected by Australia, Finland, France, Germany, Italy, and Portugal, at minimum.
The NH90 is produced in 2 main variants: Tactical Transport Helicopter for troops (NH90 TTH), and the NATO Frigate Helicopter for naval utility and anti-submarine (NH90 NFH). The TTH variant can carry 12-20 troops (depending on equipment level), and normal load is up to 2.5 tonnes/ 5,500 pounds inside.
Equipment can be added to create the NH90 Special Operations configuration (NH90 SOF, generally based on NH90 TTH), and an optional High Cabin Version (HCV) option is available for any variant raises the cabin height from 1.58m to 1.82m, increasing cabin volume from 15 to 17.5 cubic meters. The high cabin is especially helpful for long search and rescue operations, or MEDEVAC flights where medical personnel need to be able to stand up and move freely.
Special NH90 MEDEVAC and CSAR (combat search and rescue) fit-outs are also available. The NH90 FAME MEDEVAC variant adds 2 intensive care bays for treating wounded personnel, on-board equipment, and seats for the medical team. Options for the CSAR kit include up to 3 machine guns (each side door and the tail ramp), extra ballistic protection, a rappel system, a double rescue hoist, an emergency flotation system, sand filters, an obstacle warning system, and improved self-protection electronics.
The NH90 NFH naval variant can be used as a utility helicopter like the TTH, or as an anti-submarine helicopter, depending on how they’re built. ASW helicopters will add a naval radar, a dipping sonar and sonobuoys, plus up to 2 missiles or torpedoes on side pylons.
The first NH90 series production helicopter made its maiden flight in May 2004, but the first acceptance by a customer didn’t take place until 3 NH90 TTH were accepted by Germany on Dec 13/06. Even so, Germany does not expect full operational capability until 2012, and other countries that ordered early are faced with even longer waits. Customer acceptances for the NH90 NFH naval variant were expected to begin in the second half of 2009, but actually began in mid-2010, and fully mission-ready NFH variants aren’t expected until 2012 or later.
UH-60, Iraq
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The NH90′s nearest comparable serving helicopter is probably the American H-60 Black Hawk/ Seahawk family, a 10-tonne helicopter flying since 1979 that remains America’s current and future mainstay helicopter for its Army (UH-60M) and Navy (MH-60 R/S). Within its 10 tonnes of maximum takeoff weight, the Black Hawk normally carries 11 equipped troops to a normal maximum range of around 550 km/ 330 miles. Unlike the NH90, the H-60 family has no rear ramp, which means it must fly with vehicles attached underneath via a hook and sling system that sharply cuts the helicopter’s range, maneuverability, and maximum speed.
While the H-60 family remains popular, Sikorsky has felt the pressure of the implicit comparisons. Their new UH-60 derived H-92 Superhawk, a heavier aircraft that makes heavy use of composite materials, features a rear ramp, and has a higher cargo capacity than the smaller H-60 series. It has been selected by Canada’s Navy (28 helicopters), and is in use a civilian and VIP transport helicopter.
The NH90 Production Program
Base workshare
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The NH90′s NAHEMO international program organization consists of 6 countries: France, Germany, Italy, The Netherlands, Portugal (2001), Belgium (2007). Others may be customers, but are not full program partners.
NAHEMA (NATO Helicopter Management Agency) represents the customer. It is responsible for program monitoring and the qualification of the weapon systems. It also acts as the single contact with the prime contractor for the negotiation, attribution and execution of the primary contracts.
NHIndustries is the Eurocopter/ AgustaWestland/ Stork Fokker joint venture. It acts as the prime contractor, responsible for the design, development, industrialization and production of the NH90, including program management, order sub-contracting, marketing, sales, and support for helicopters in service worldwide. It is also the owner of the helicopter’s type certification. The NH90′s 3 main assembly lines, and their general work share items, are:
Eurocopter France in Marignane, France: Powerplant & section, rotors, electrical systems, flight controls, central avionics.
Eurocopter Deutschland GmbH in Donauworth, Germany: Central sections, fuel, communications, avionics control. Lead for TTH tactical transport, and makes nose sections until Spain’s plant reaches full production.
AgustaWestland in Cascina Costa, Italy: Tail cone and drive shaft, main gearbox, automatic flight control, hydraulics, electric system, rear ramp, rear fuselage, installation monitoring systems. They are alternates for engine installation, and the lead for NFH mission packages & installation and the construction and flight testing of the naval prototype. AgustaWestland has final assembly line responsibility for all TTH and NFH helicopters to be procured by the Italian Army and Navy, and for the Dutch and Norwegian NH90 NFH helicopters as well, for a grand total of 150 helicopters so far.
NH90 manufacture
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The Nordic countries ordered 52 NH90 helicopters with an option for 17, and Patria Oyj runs the final assembly line in Halli, Jamsa, Finland as a subcontractor to Eurocopter S.A.S. in Marignane. The Finnish assembly line is the 4th operational assembling line for the NH90, handling final assembly for all Finnish and Swedish NH90s. Per subsequent agreements, there are also assembly lines in progress or underway in Albacete, Spain (Eurocopter Espana, will manufacture nose sections for all NH90s) and Brisbane, Australia (Eurocopter subsidiary Australian Aerospace).
Stork Fokker in the Netherlands isn’t a main assembly line, but this founding partner is responsible for the tail boom, doors, flotation boxes, landing gear, and intermediate tail gearbox.
At present, NH Industries’ orders total 474, with 65-77 live options available as possible future orders. The breakdown is:
Over the past year, Portugal has canceled its buy of 10 helicopters, and Germany has cut its orders by 40 machines. Spain is also reportedly negotiating to reduce its contract by 8 helicopters, and Greece’s contract for 20 is in question, with only 4 helicopters delivered nearly 9 years after the order was placed.
A full timeline follows. To enlarge it for optimum visibility, use this link (GIF, 109k)
Contracts & Key Events
2013
France orders 34 TTH; Germany cuts its contract by 40, but will fly NH90-NFH too; Spain wants to cut from 45 – 22; NH90 loses SAR Australia settles contract issues; Dutch are 1st NH90-NFH foreign deployment.
German NH90 & Tiger
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Aug 1/13: Belgium. Eurocopter delivers Belgium’s 1st NH90 NFH, which is also is the first one built at Eurocopter’s Donauworth, Germany facility. Its configuration is identical to the Dutch NH90-NFH, and the helicopter was delivered at the Full Operational Capability rating. Belgium becomes the sub-type’s 5th customer, after France, Italy, the Netherlands and Norway.
Training of Belgian Navy flight and maintenance crews will begin next month, and operational capability will begin in 2014 using 2 of the 4 contracted helicopters. The NH90s are replacing Belgium’s H-3 Sea Kings. EADS.
July 26/13: Spain. The Spanish government approves an extra EUR 877.33 million (about $1.165 billion) in their 2013 budget, in order to finance payments that have come due on several major weapons programs. At the same time, in order to finance investments in their troubled S-80 submarine program, and purchases of their Pizarro (ASCOD) tracked IFVs, they will look to cut other programs.
The NH90 will see the sharpest cuts, as Spain looks for a way to reduce their planned buy of 45 NH90-TTH to just 22. That has been rumored for a little while, but the decision is now confirmed. The next step will involve negotiations with NH Industries around issues like cancellation fees, potential resale, etc.
The A400M aerial transport contract doesn’t allow Spain to cancel deliveries, but the government has officially decided to take delivery of the last 13 planes in “austere” condition, with few to no options, and then sell them on the second-hand market. They also intend to sell 6 of their 24 Tiger HAD/HAD-E attack helicopters, and reduce the number of serving Leopard 2A6E tanks from 190 – 116. Sources: Defense-Aerospace | Publico [in Spanish].
Spain wants to halve their order
July 9/13: Norway loss. Norway’s Ministry of Justice and Public Security announces the finalists for their NAWSARH search and rescue helicopter competition. The program had started with the NH90-NFH as the assumed platform, with 10 options built into Norway’s initial NH90 contract, but now the NH90 is out. Sikorsky, who forced the buy into a competition, is also out.
Further negotiations will now take place with AgustaWestland (AW101) and Eurocopter (EC725). Norway aims to sign a contract by the end of 2013, and aims to phase out the last H-3 Sea King by 2020. Norway MJPS.
June 23/13: German FAME. The German army declares its NH90 FAME MEDEVAC helicopters “operationally capable.” The Germans have 4 helicopters in Afghanistan at Mazar-e-Sharif, and Aviation Week reports that a MEDEVAC mission will use both operational helicopters in a pickup-escort arrangement, while the other 2 are held back as “technical reserve”. The German contingent’s 4 EC665 Tiger Asgard-T attack helicopters are also available as escorts, if needed. Aviation Week.
June 18/13: Industrial. Aviation Week reports that NH90 partners have been delivering around 30 per year year, but are looking to continue ramping up production to 40-50 in 2013, and 60 per year beyond that. The problem is budget crunches among participating governments, which are likely to create renegotiated and extended delivery schedules. Even at 60 per year, existing orders would keep the consortium busy for another 6 years just clearing the backlog.
Portugal continues to negotiate the cancellation of its 10-helicopter order, and Spain is reportedly looking to cut its 45-helicopter order in half, to 22. Eurocopter EVP Dominique Maudet is more optimistic about Norway, which is reportedly satisfied with its initial models and will make its SAR helicopter decision in 2014. India and Qatar have also reportedly expressed interest. Aviation Week.
May 29/13: France. La Tribune reports that France has ordered their final tranche of 34 NH90 TTH Army helicopter options from Eurocopter, in a contract that was said to approach EUR 1 billion. Defense-Aerospace points out that the order had been described as “imminent” back in January 2012. La Tribune [in French] | Defense-Aerospace | Lloyd’s.
France: 34 TTH
June 6/13: Belgium. A delay in the delivery of Belgium’s 4 NH90-NFH helicopters means that they can’t retire their fleet of aged H-3 Sea Kings on-schedule. Which means more money, and availability problems. Add Belgium to the list of unhappy customers, especially since they placed their order 6 years ago, in 2007 (q.v. June 19/07). Shephard Rotorhub.
May 9/13: Australia. Australia’s Defence Materiel Organisation (DMO) signs a Deed of undertaking with Eurocopter subsidiary Australian Aerospace and their industry partners to re-baseline the “MRH90″ army helicopter project’s schedule, settle a number of disputed program issues, and change some contract terms. The biggest change is free delivery of a 47th helicopter for maintenance training at the Army’s Aviation Maintenance school at Oakey, Queensland.
The MRH90 program is 3 years behind, and currently sits on the government’s notorious “Projects of Concern” list. Australian Aerospace agreed on a number of technical fixes back in 2012, and this contract aims to settle the remaining issues and get the MRH90 removed from the Projects of Concern list by the end of 2013. Meanwhile, the MRH90′s problems appear to have cost the NH90 a role as Australia’s future naval helicopter, which was awarded to Sikorsky’s MH-60R Seahawk instead (vid. June 16/11 entry). Australia DoD | Australian Aerospace | Projects of Concern.
Australia MRH90 settlement & changes
May 2/13: Italy. The Italian Army gets its 21st of 60 NH90-TTH machines, but it’s the 1st in Full Operational Configuration. Meanwhile, the Italian Army has now flown 5 Initial Operational Configuration NH90s in Afghanistan’s demanding conditions for 470 combat flight hours.
Note that Italy’s order total in DID’s table shows 70 NH90 TTH helicopters, because the Italian Navy ordered 10 of its own. NH Industries.
April 8/13: Belgium. NH Industries announces the first flight of Belgium’s NH90-NFH, part of Belgium’s 8-helicopter, evenly split order. It’s being delivered:
“…in its full operational capability standard, already known as the “Step B.” This aircraft is very close to the Dutch NH90 NFH Step B currently operationally deployed with the Royal Netherland’s [sic] Navy.”
March 15/13: German cuts. Germany and Eurocopter sign an agreement that substantially cuts its NH90-TTH and Tiger UHT buys, while adjusting their mix of helicopters and ending any hope of a naval helicopter competition.
Under the agreement, Germany’s total buy of NH90s shrinks from 122 to 82, and its purchase of Army & Air Force helicopters shrinks even further. As part of the agreement, Germany will buy 18 NH90-NFH naval helicopters, down from its original requirement of 30. This removes any potential competition for that order, and marks a reduction of 58 NH90-TTH helicopters (47.5%) for the Army and Air Force.
At the same time, Germany is cutting its order for EC665 Tiger UHT scout/attack helicopters from 80 to 57 – a cut that will require them to return 11 helicopters to Eurocopter for resale. Financial savings have not been disclosed yet. German Ministry of Defence [in German].
Germany cuts its order
Jan 21/13: Netherlands. A Dutch NH90 NFH becomes the 1st of its type to deploy abroad, embarked aboard HRMS De Ruyter for anti-piracy patrols in the Gulf of Aden. Rotorhub.
1st NFH deployment
2012
Portugal cancels its 10 NH90s; 1st NH90 combat deployment; Norway threatens cancellation; 100th NH90 delivered – took a while.
FS Aquitaine & Caiman
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Nov 28/12: Norway. NHIndustries delivers Norway’s 2nd NH90 NFH at AgustaWestland’s Tessera, Italy facility, where it was assembled. The Norwegians have been getting antsy (vid. Aug 2/12 entry), so every little bit helps. Note that delivery is not the same as “ready for operations.” NH Industries.
Sept 18/12: Belgium. Belgium’s 1st of 4 NH90 TTH helicopters begins flight testing from Eurocopter’s facility in Marignane, France. NH Industries adds that:
“The Belgian NH90 TTH is a Full Operational Capability standard helicopter. This aircraft is very close to the french [sic] NH90 Caiman TTH for which deliveries started in the end of 2011 in Full Operational Capability Standard. This commonality brings to the Belgian customer all the return of experience collected during the development of the French NH90 TTH.”
The same may not be true of Belgium’s 4 NH90 NFH naval helicopters, as that variant isn’t finished development yet. The helicopters were ordered in July 2007. NH Industries.
Aug 31/12: Deployed. Italy deploys the 1st NH90 helicopters abroad.
The 5 helicopters were airlifted into Afghanistan aboard C-17s (either NATO SAC or USAF), and the plan is to have 6 NH90s in Herat for 6 months. They will serve alongside heavier Italian CH-47 Chinook heavy-lift helicopters, and A129 Mongoose attack helicopters, to help Italy cover ISAF’s large northwestern sector near Iran. NH Industries and follow-on.
1st deployment abroad
Aug 2/12: Norway out? Flight International reports that Norway, which ordered 8 NH90-NFH utility helicopters in 2001 and has received just 1 so far (vid. Nov 30/11 entry), is threatening to cancel its order and buy a different helicopter.
“Speaking last month on a tour with the coastguard in northern Norway, secretary of state for defence Roger Ingebrigtsen said: “NH90 is greatly delayed and I am very concerned about this situation. We therefore have to consider what the options are to ensure the coastguard has the helicopter capacity we depend on.”
The defence ministry adds: “If the manufacturer doesn’t manage to deliver the helicopters [to deadline] we are considering cancelling the contract… There are several helicopters on the market that are combat-proven and in use by other nations,”
If Norway canceled its entire order, it would also be canceling its 6 NH90-NFH anti-submarine helicopters. There are alternatives. Sikorsky’s comparable S-92 is already in use by other Coast Guards, and their smaller MH-60R is a proven anti-submarine helicopter. AgustaWestland’s larger AW101 has Coast Guard credentials, and its naval helicopter variant is in service with Britain and Italy. A few days later, an article in AftenPosten [in Norwegian] states that an Air Force report recommends asking a quote from Sikorsky for MH-60Rs, as a plan B in case NH Industries continues to fail. Back in 2007 their neighbor Finland settled its differences with the manufacturer for a relatively modest penalty, but that was a short delay on a smaller order.
July 3/12: Portugal out. Jane’s reports that Portugal has chosen to cancel its Puma replacement effort, and suspend its participation in the NH90 program. This means the country will abandon the monies paid to date, as well as all 10 helicopters they were to have received. Savings are estimated at EUR 420 million (about $530 million).
Portugal is also said to be renegotiating other contracts, such as its 2005 order with General Dynamics for 260 Pandur II 8×8 wheeled armored personnel carriers.
Portugal quits
June 29/12: Oman. NH Industries delivers another 2 NH90-TTH to Oman, bringing their total deliveries to 10 of 20 ordered. The contract was signed on July 24/04.
May 27/12: Flight International reports that the NH90′s orders from Greece, Portugal, and Spain are all in peril of cancellation or reduction.
To date, Greece is the only one of the 3 that has received any helicopters, despite orders that began in 2001. Only 1 of Greece’s 4 delivered NH90s is even in the process of conversion to the full operational version, out of a 2003 order for up to 34 (16 TTH, 4 Special Ops variants, 14 options). Portugal has yet to accept any of its 10 TTH machines ordered in 2001, while Spain is reportedly looking to cut up to 8 helicopters from its 2006 order for 45.
March 8/12: Writedown. EADS reports its 2011 financial results, and Eurocopter results were generally good. The firm finished its 100th NH90 in 2011, but:
“A net charge of around [EUR] 115 million was booked in 2011. This mainly relates to governmental programmes [i.e. NH90 and Tiger] as well as to SHAPE [the firm's restructuring plan]. The 2010 figure included a net charge of [EUR] 120 million.”
Aviation Week adds that:
“Departing EADS CFO Hans-Peter Ring says he “cannot guarantee” that there won’t be further charges . He blames the NH90 problems on the companies’ willingness to allow too much customization, with almost every buyer having a near-bespoke configuration.”
March 8/12: France. DCNS, the French Navy, and the French DGA procurement agency successfully complete a series of deck landing trials with the new NH90 NFH (“Caiman Marine”), on board the new FREMM frigate FS Aquitaine. DCNS.
Jan 30/12: France. An official unveiling ceremony is held for the 1st French Army NH90 TTH, which will also be referred to as “Caiman” in French service, alongside the NH90 NFH utility variant. The helicopter will go to GAMSTAT in Valencia to begin its technical and operational testing. French DGA [in French].
Jan 3/12: #100. NH Industries announces delivery of the 100th NH90 variant, about 11.5 years after the initial base contract was signed.
2011
Germany will upgrade 12 NH90s for MEDEVAC; Final Operational Configuration for NH90-TTH; French NH90 naval helicopters enter service; Problems in Australia force a diagnostic review of the program; Australia buys MH-60R naval helicopters, instead of more NH90s; Sweden buys UH-60Ms for MEDEVAC, instead of more NH90s.
Australian MRH-90
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Dec 8/11: France’s “Caiman”. French NH90 NFHs operational. A ceremony marks the official entry of France’s NH90 NFH “Caiman” naval helicopters into service with Flotille 33F. So far, 5 helicopters have been delivered in utility configuration, of the 27 total. The name “Caiman” was chosen in conjunction with the French Army, who has ordered 34 NH90 TTH helicopters of its own.
The Marine Nationale’s eventual mix will be 13 utility models with a rear ramp, and 14 full anti-submarine models without the rear ramp. They’ll be based at BAN (NAS) Hyeres on the French Riviera and BAN Lanveoc in Brittany, plus 1 detached to Cherbourg in Normandy. From there, they’ll deploy aboard France’s high-end frigates: the 2 Horizon Class air defense ships, and its forthcoming Aquitaine Class FRMM multi-role ships. They may also deploy to France’s amphibious ships like the Mistral Class, but the number of NH90 NFH helicopters ordered will make that an occasional posting. Besides a door gunner, their initial armament will be MU90 Eurotorp lightweight torpedoes, with light anti-ship missiles to follow around 2021. Navy Recognition.
French “Caimans” operational
Nov 30/11: Norway. Norway holds a delivery ceremony at AgustaWestland in Verigate, Italy, for their 1st NH90 NFH naval helicopter. Their 14 NH90s will replace the Coast Guard’s AgustaWestland’s Lynx helicopters (8 NH90s), and serve as the new Nansen Class AEGIS frigates’ ASW helicopters (6 NH90s). They will be based at Bardufoss Air Station. AgustaWestland.
Nov 8/11: Germany. Reuters reports that Eurocopter and HN Industries are looking to compensate for Germany’s NH90 TTH cut by pushing the country to buy the naval NH90-NFH, to replace 21 H-3 Sea King and 22 AgustaWestland Sea Lynx helicopters. Reuters adds that the German Navy hasn’t been impressed with the NH90-NFH so far, and has concerns about its upgradeability.
Even if that’s true, Eurocopter has a card to play. Eurocopter CEO Lutz Bertling said that talks over the proposed contract changes would begin in mid-December 2011, with the goal of an agreement in principle by March 2012. The implication is that Eurocopter would forego some or all cancellation fees on existing EC665 Tiger UHT and NH90-TTH contracts, if Germany agreed to buy the NH90-NFH instead of competitors like Sikorsky’s MH-92/CH-148 or MH-60R/S; or AgustaWestland’s EH101 or AW159 Wildcat.
Another possibility involves agreement to fund development of a joint FTH heavy-lift helicopter with France and/or the USA, in which Eurocopter would likely partner with Boeing or Sikorsky.
Nov 8/11: NH90-TTH final configuration. NAHEMA issues the NH90 Tactical Transport Helicopter’s Final Operational Configuration certification, stating that it fully meets customer specifications. With this go-ahead, the French Army will receive their initial FOC NH90 TTH before 2011 ends, and deliveries to Italy, Belgium and Germany will begin in 2012.
The announcement also implies the start of retrofit programs, among customers who have already received early model NH90 TTHs for training use. NH Industries | EADS.
NH90 TTH FOC cert
Oct 21/11: German cuts? As German austerity measures cut further into an already weak defense budget, the government announces changes to its NH90 TTH plans. They’ll be cutting 42 NH90s from the 112 helicopter procurement plan, capping the total buy at 80. The final split between the Army and Air Force, who were going to fly slightly different versions of the TTH model, remains unclear. Also unclear: potential termination costs under the contract with NH Industries.
Eurocopter will actually be taking 2 hits. One from its share of NH90 work, another from Germany halving its buy of Tiger HAC/UHT scout/attack helicopters, to just 40. Aviation Week.
Aug 31/11: Finland. Patria announces an agreement with the Finnish Defence Forces, to design and manufacture NH90 ballistic protection plates that will protect both pilots and transported personnel. The project will be implemented during 2012-2014. Patria Oy | Rotorhub.
June 23/11: Italy. The Italian Navy formally takes delivery of its first NH90-NFH naval helicopter. they’re the 2nd NFH customer to take delivery, after the Dutch (vid. April 21/10 entry). AgustaWestland.
June 20/11: NH90 FAME MEDEVAC. Eurocopter signs an agreement with Germany to upgrade 12 German NH90-TTH helicopters to NH90 FAME (Forward Air Medical Evacuation/ MEDEVAC) configuration, using upgrade kits that can be installed in 30 minutes (vid. June 4/10 entry). NH90 FAME helicopters will be equipped with 2 intensive care stations for treating wounded personnel, along with a defibrillator, a transport ventilator, a surveillance monitor, and seats for the medical team. the helicopters are expected to enter service in July 2012.
Germany: 12 MEDEVAC upgrades
June 16/11: Australia. The MH-60R beats the NH90-NFH for Australia’s 24-helicopter, A$3+ billion (over $3.16 billion) AIR 9000, Phase 8 helicopter competition, even though Australia had switched from H-60/S-70 Army helicopters to the NH90-TTH several years ago. A combination of problems with its “MRH-90s,” slow NH90 TTH development, MH-60R naval interoperability benefits, and the MH-60R’s low-risk operational status tipped the balance. Read “MH-60R Wins Australia’s Maritime Helicopter Competition” for full coverage.
Loss in Australia
May 9/11: Sonar. Marport C-Tech Ltd. receives “a multi-million dollar contract” From SELEX Galileo to manufacture OTS-90 helicopter dipping sonar modules. The firm is a specialist in software-defined sonar, and work will be carried out at its facilities in Cornwall, Ontario, Canada.
The OTS-90 system is derived from L-3 Ocean Systems’ HELRAS(Helicopter Long Range Active Sonar), and some component units are manufactured under license by SELEX Galileo. Marport manufactures some HELRAS modules as well, which gives it links to a broad array of maritime helicopters: HELRAS-equipped SH-60 Seahawks, AW101s, and Canada’s CH-148/H-92 program; as well as NH90 NFH helicopters belonging to Italy and The Netherlands (OTS-90).
May 5/11: Netherlands. AgustaWestland announces that the Royal Netherlands Navy (RNLN) has taken delivery of the firm’s Skyflight Mission Planning & Analysis System (MPAS) for their NH90 NFH naval helicopters, following successful completion of installation and Site Acceptance Tests.
The system will be fully operational on Dutch NH90s by the end of 2012 (vid. Dec 23/09 entry, looks like they’ll miss the Q3 2011 date for full capability), and Skyflight also serves aboard a number of other helicopter types around the world.
April 29/11: Australia. Australia completes its “full diagnostic review” of the MRH-90 program, after engine failures, transmission oil cooler fan failures and the poor availability of spares ground the fleet. To date, 13 of 46 MRH-90 helicopters have been accepted by Australia’s DoD and are being used for testing and initial crew training. They aren’t operational yet, and so far, the Army helicopters are 12 months behind schedule and the Navy helicopters, 18 months.
The review doesn’t consign the program to the infamous “Projects of Concern” list – yet. It does ask for a remediation plan, before a follow-up diagnostic review later in 2011 looks at the project again. With the Australian naval helicopter contract looming, a good follow-on review is important to Eurocopter. Australian DoD.
April 2011: Sweden. Sweden ordered its NH90s in 2001, and has received 7 helicopters, but their fleet won’t be fully operational until 2020 or later. Those delays have created a opening for Sikorsky’s H-60M, as Sweden pursues final negotiations for 15 Black Hawk helicopters to perform combat search and rescue and MEDEVAC roles in Afghanistan and beyond, beginning in 2013. The contracts will reportedly be worth $550-750 million. See full DID coverage.
Loss in Sweden
Feb 1/11: Australia. The Australian DoD makes an announcement concerning its MRH-90s:
“Mr Smith and Mr Clare also announced that a high-level comprehensive diagnostic review of the MRH-90 helicopter project would occur this month. As reported in both the Defence Annual Report and the ANAO Major Project Report released last year, the project has suffered delays of 12 months for the Navy’s helicopters and 18 months for the Army’s helicopters. Delays are due to a series of key issues, including engine failure, transmission oil cooler fan failures and the poor availability of spares… 13 MRH-90 helicopters have been accepted by Defence to date and are currently being used for testing and initial crew training. Minister Smith said that the full diagnostic review would be supported by external specialists. It will provide recommendations to Government on the actions necessary to fully implement this important project.”
The timing here is poor, as the NH90 is competing with Sikorsky’s proven MH-60R to replace Sikorsky’s S-70s as Australia’s next naval/ASW helicopter.
2010
German complains of deficiencies made public; MEDEVAC variant unveiled; 1st NH90-NFH delivered; Naval opportunities in Germany & Australia.
Dutch NH-90 NFH
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Dec 17/10: Spain. NHI announces the 1st flight of a Spanish NH90 TTH, at Eurcopter’s facilities in Marignane, France. This event marks also the first flight of a GE CT7-8F5 powered NH90, instead of the RTM322.
Spain ordered 45 of the medium utility helicopters in December 2006, with the first 2 built in France and the other 43 assembled in Albacete, Spain. The initial NH90 TTH will be transferred to Albacete in 2011 in order to complete the development flights, leading to a full qualification by the Spanish Ministry of Defence and expected induction in 2012.
Dec 16/10: France. NHI announces the maiden flight of the first French NH90 TTH medium utility helicopter for French Army Aviation (ALAT), at the Eurocopter facilities in Marignane, France. The flight follows the December 2007 order for 34 NH90 TTH machines.
Oct 23/10: Australia. The Australian reports on the Project AIR 9000, Phase 8 helicopter competition. A navy evaluation team reportedly test-flew the MH-60R in early October 2010, and wants to fly the NH90 NFH as well, even though its mission systems software won’t be ready until mid-2011, and the helicopter won’t be operational until late 2011 – well after Australia’s decision deadline.
In the end, the NH90 lost. Read “MH-60R Wins Australia’s Maritime Helicopter Competition” for full coverage.
Sept 30/10: Swedish switch. The US DSCA announces Sweden’s request to buy 15 UH-60M Black Hawk helicopters for combat search &and rescue & MEDEVAC duties in Afghanistan. Sweden already flies the NH90 TTH in a “high cabin” configuration that’s especially well suited to combat search and rescue and MEDEVAC operations, and Eurocopter unveiled a German NH90-TTH MEDEVAC kit on June 4/10.
Even so, the NH90′s slow delivery and certification times end up shifting the additional order to the NH90′s main competitor instead, as the contract goes through. See full DID coverage.
June 28/10: Oman. The Royal Air Force of Oman takes delivery of its first 2 NH90-TTH helicopters, out of an order of 20 that was placed on July 24/04. It will be followed in July 2010, by the acceptance process for the second batch of NH90s. These helicopters are supported by an integrated NHI/ RAFO maintenance team who will inaugurate the NH90′s GLIMS (Ground Logistic Information Management System). NH Industries.
June 14/10: New Zealand. News 3 quotes New Zealand Defence Minister Wayne Mapp of the National Party, who says that despite German reports citing issues with the NH90 (vid. Feb 23/10 and March 31/10 entries), he won’t be canceling New Zealand’s order.
June 7/10: Germany naval. Sikorsky is looking to pursue a 30-helicopter bid to replace Germany’s H-3 Sea Kings with their MH-92 Cyclone instead of the NH90 NFH, and also wants to compete for an 8-19 helicopter Combat Search And Rescue (CSAR) opportunity to replace German UH-1Ds. A decision is expected in late 2010, if proposed budget cuts don’t derail the programs.
At the ILA 2010 airshow in Berlin, Sikorsky signed a Memorandum of Understanding “to explore opportunities” in aftermarket support involves their long-standing partner ZF Luftfahrttechnik GmbH (ZF Aviation Technology), while the other involves Switzerland’s RUAG, and will explore “Maintenance and Repair Operation as well as integrated logistics support and completion capabilities.” Rheinmetall and MTU are also reputed to be involved in discussions.
The Cyclone might be operational in a maritime role before the NH90 NFH, and the firm has some HH-92 CSAR design experience from its participation in the aborted American CSAR-X competition. Their bid remains something of a long shot, but Sikorsky representatives are quoted as saying that the partnerships and experience will stand them in good stead to bid the future CH-53K heavy-lift helicopter for the Franco-German HTH program. Sikorsky has reportedly secured American export approval for the Cyclone, and would conduct final assembly in Germany. Aviation Week | Flight International | Shephard Group.
June 4/10: NH90 MEDEVAC. Eurocopter unveils an NH90-TTH MEDEVAC variant for the German Army, which does not consider any of its 14 delivered NH90s operational yet. A total of 12 helicopters will be modified to this MEDEVAC configuration. The 20-month expedited buy led Eurocopter to move Final Operational Configuration (FOC) NH90 features forward, including the MG-3 machine gun parts kit and ballistic protection. Existing NH90 systems such as electronic countermeasures, TopOwl helmet-mounted display for low-altitude night flight, and secure voice communications received adaptations, and the MEDEVAC helicopters install seats for the medical team and 2 intensive care bays for treating wounded personnel.
The MEDEVAC helicopters will also have some combat search and rescue related capabilities, but Eurocopter plans to offer a separate refit kit for that role. Options for the CSAR kit include up to 3 machine guns (each side door and the tail ramp), anti-ballistic protection, a rappel system, a double rescue hoist, an emergency flotation system, sand filters, an obstacle warning system, and improved self-protection electronics. EADS Eurocopter.
MEDEVAC/ FAME
May 18/10: Australia. Australia’s government announces that specialists from Turbomeca and Rolls Royce have been brought to Australia to help investigate an MRH90 engine failure that took place on April 20/10, about 30 minutes north east of Adelaide. The helicopter returned to RAAF base Edinburgh without further incident or injuries to personnel, but the incident resulted in a fleet-wide grounding.
May 14/10: Finland. Finland announces that it will retire its last 2 Mi-8 helicopters. The Finnish Army is reportedly flying 7 of its eventual 20 NH90 TTHs at Utti, and has amassed over 1,400 fleet flight hours, with deliveries from local assembly partner Patria to be completed in 2012.
Local commanders expect the NH90s to reach full operational status by 2013-14, but believes that could be moved forward to 2012 on an emergency basis, if required for an international deployment or sudden circumstances. Flight International.
April 28/10: Australia. Australia issues its formal solicitation for “AIR 9000, Phase 8″ to buy naval helicopters: either the NH90 NFH or the MH-60R, decision in 2011. Ministerial release
April 23/10: France. The French Navy receives its first NH90 NFH naval helicopter. Following operational testing and training, the helicopter is expected to enter French Navy service near the end of 2011. France has ordered 27 NH90 NFH helicopters: 13 in support configuration, and 14 in naval combat/ ASW configuration. The NH90s will embark on its modern Lafayette, Horizon, and Aquitaine Class frigates, and on its Mistral Class amphibious ships. France DGA [in French] | NH Industries.
April 21/10: Netherlands is 1st NFH delivery. AgustaWestland announces that The Royal Netherlands Navy received its 1st of 20 NH90 NFH naval helicopter during an official ceremony held at AgustaWestland’s Vergiate plant in Italy. See also Dec 23/09 entry for background.
Today’s event marks the first delivery of a naval NH90 NFH variant to any customer. AgustaWestland | NH Industries.
1st NH90 NFH delivery
March 31/10: Defects? On the occasion of a visit to Eurocopter Deutschland GmbH, defpro.com [ed.: link no longer working] asks for Eurocopter’s response to BILD’s report, and receives a response from Eurocopter Vice President & NAHEMA Programme Coordination Manager Dr Clive Schley.
As a quick rundown, the answer to most of these is “contractual specifications.” Dr. Schley says the ground clearance is to specifications, as is the winch’s 270 kg load. Other customers have done fast-roping from the NH90, but Germany did not buy that ancillary equipment. The approved internal 110 kg seat load is not the maximum load, and first results of tests for stretcher loading procedures when a machine gun is installed in the door are “promising.” Trials of the NH90 MedEvac demonstrator are scheduled for Q2 2010.
March 1/10: Defects? The Sydney Morning Herald reports that Australia’s military is aware of the German report, but is making no commitments:
“A defence spokesman said Australia was seeking an English translation of the German Army trial report on its NH-90 helicopters. He said all matters of operational effectiveness and airworthiness were taken seriously and the German report would be reviewed in detail.”
Australia operates the same model helicopter, but designates it as MRH90.
Feb 23/10: Defects? The German Army is concerned over several deficiencies with the NH90 TTH helicopter as fielded, and says so in an official report. Germany’s Bild daily says the army has tried out 13 test helicopters, and concluded they were not fully battle-ready. Key complaints reportedly include:
Seats with weight capacities of just 110 kg, very low in an era where soldiers routinely carry 20-30 kg of protective gear;
Helicopter winch that can’t handle the needs of fast-roping commando teams or boarding parties;
No defensive machine gun and door-gunner, due to limited cabin space;
An infantry team can be carried only if team members leave their personal weapons and kit on the floor, slowing offloading; worse, there are no floor straps to secure those weapons;
The lack of floor straps means that heavier weapons like shoulder-fired missiles can’t be transported at all;
The composite floor is too prone to damage, and the rear ramp can’t support fully equipped soldiers. Note that the Bild report refers to a floor that can’t handle soldiers with dirty boots, which makes little sense. If the rear ramp can’t support the banging weight of fully-equipped troops, however, the floor may also have issues.
The Bild report refers to difficulties with soldiers exiting the helicopter on ground with obstacles over 16 cm tall, due to low ground clearance, which makes little sense on its face. If there’s a problem with low clearance and damage-prone composites, however, it could create problems landing the helicopters on obstacle-strewn ground. That might in turn force slower methods of exit, like hover-and-rope, but the connection isn’t intuitive.
See Bild [in German] | Defense News | <a href="http://www.upi.com/Business_News/Security-Industry/2010/02/25/Germany-not-happy-with-NH90-hel