2013-08-14



Reaper, ready…
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The MQ-9 Reaper UAV, once called “Predator B,” is somewhat similar to the famous Predator. Until you look at the tail. Or its size. Or its weapons. It’s called “Reaper” for a reason – while it packs the same surveillance gear, it’s much more of a hunter-killer design. Some have called it the first fielded Unmanned Combat Air Vehicle (UCAV).

The Reaper UCAV will play a significant role in the future USAF, even though its capability set makes the MQ-9 considerably more expensive than MQ-1 Predators, whose price benefits from less advanced design and volume production orders. Given these high-end capabilities, and expenses, one might not have expected the MQ-9 to enjoy better export success than its famous cousin. Nevertheless, that’s what appears to be happening. MQ-9 operators currently include the USA and Britain, who have both used it in hunter-killer mode, and Italy. Other countries are also expressing interest, and international deployments are accelerating. Then the US Air Force’s FY13 President Budget cut its requested order pipeline, all of a sudden.

The MQ-9 Reaper, and its Little Brothers



MQ-1 landing -
1 Hellfire fired?
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The MQ-9 Reaper was once called “Predator B,” but it is only loosely based on the famous MQ-1 Predator drone. The Reaper is 36 feet long, with a 66 foot wingspan. Its maximum gross takeoff weight is a whopping 10,500 pounds, carrying up to 4,000 pounds of fuel, 850 pounds of internal/ sensor payload, and another 3,000 pounds on its wings. Its 6 pylons can carry heavier reconnaissance payloads, as well as an impressive array of weapons including GPS-guided JDAM family bombs, Paveway laser-guided bombs, Sidewinder missiles for air-air self defense or ground strike use, and other MIL STD 1760 compatible weapons, in addition to the Hellfire anti-armor missiles carried by the Predator. When loaded up with laser-guided Hydra rockets, the Reaper becomes the equivalent of a close air support fighter with less situational awareness, lower speed, and less survivability if seen – but much, much longer on-station time.

The MQ-1 Predator is 27 feet long, with a 55 foot wingspan. Its maximum gross takeoff weight is 2,3000 pounds, and it can carry 625 pounds of fuel, 450 pounds of internal payload (sensors), and another 300 pounds on its wings for up to 2 AGM-114 Hellfire anti-armor missiles or equivalent loads. Its service ceiling is 25,000 feet, which can keep it well above the 10,000-15,000 ceiling above which most guns are ineffective. The piston engine is a Rotax 914 turbo that runs on aviation fuel, and pushes the Predator at a slow speed of 120 KTAS. It’s controlled by UHF/VHF radio signals.

The US Army ER/MP program’s MQ-1C Gray Eagle looks a lot like the Predator but is a little bit bigger, can carry more weapons, and has an engine that can run on the same “heavy fuel” that fills up the Army’s land vehicles. The Sky Warrior is 28 feet long, with a 56 foot wingspan. Its maximum gross takeoff weight is 3,200 pounds, carrying up to 600 pounds of fuel, 575 pounds of internal payload (sensors, plus a communications relay), and another 500 pounds on its wings. This doubles its weapon capacity to 4 AGM-114 Hellfire anti-armor missiles or equivalent loads. Its service ceiling is 29,000 feet. The piston engine is a Thielert 135hp that runs on heavy fuel or higher-grade aviation fuel, and gives it a slightly faster speed of 135 KTAS.

The USAF also had an MQ-1B Block X/ YMQ-1C project to develop a Predator system that would run on heavy fuel and carry up to 4 Hellfires. They canceled it, and their Predator buys in general, in favor of the MQ-9 Reaper.



MQ-1 vs. MQ-9
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The MQ-9 is far more of a fighter substitute or close-air support complement than other UAVs. Larger than its companion MQ-1 UAVs, its reinforced wings give it far greater weapons carrying capacity of 3,000 pounds. Since most manned jet fighters aren’t carrying that many precision weapons for close support missions over Iraq and Afghanistan, that limit is likely to let the MQ-9 fulfill close-air support roles in most low-intensity conflicts.

Its service ceiling is 50,000 feet unless it’s fully loaded, which can make a lurking Reaper very difficult to find from the ground. That wouldn’t have been useful to UAVs like the Predator, given the Hellfire missile’s range. On the other hand, the ability to drop GPS and laser-guided bombs makes precision combat strikes from 50,000 feet perfectly plausible. As one might expect, The MQ-9 Reaper’s default sensor package is more capable than the MQ-1 family’s; it includes General Atomics’ AN/APY-8 Lynx I ground-looking radar, and Raytheon’s MTS-B (AN/AAS-52) surveillance and targeting turret.

The engine is a Honeywell TPE 331-10T, which pushes it along at a rather speedier clip of 240 knots. Not exactly an F-16, or even an A-10, but the Reaper’s extra speed does get it to the problem area faster than a Predator could.

MQ-9 Block 5
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Block 5. The latest MQ-9 version is the Block 1+, soon to be known as Block 5. Improvements focus on 3 areas: power capacity, payload capacity, and communications capacity. Power is improved via a new high-capacity starter generator, and an upgraded electrical system whose new backup generator can support all flight critical functions with a triple redundancy. Payload is improved using new trailing arm heavyweight landing gear (TA-MLG), and a weapons kit upgrade from BRU-15 [PDF] bomb release units to ITT Exelis’ BRU-71/A [PDF]. Finally, communications upgrades include encrypted datalinks, bandwodth improvements, upgraded software to allow the 2-person aircrew to operate all onboard system, and dual ARC-210 VHF/UHF radios with wingtip antennas that allow simultaneous communications between multiple air-to-air and air-to-ground parties.

SOCOM. US Special Operations Command (SOCOM) also flies the MQ-9 Reaper, and has its own MQ-1 Predator program. Both are referred to as Medium Altitude Long Endurance Tactical (MALET) platforms. If SOCOM has to bring the MALET down to hammer a target, they fly in enhanced variants with improved video transmission, infrared modifications, signals intelligence payloads, and “delivery of low collateral damage weapons.” The latter presumably includes precision mini-missile options like Raytheon’s Griffin, and precision glide bombs like Northrop Grumman’s GBU-44 Viper Strike and Lockheed Martin’s Scorpion, all of which allow a single Hellfire rail or weapon station to carry multiple weapons.

Other. General Atomics’ Mariner maritime surveillance variant and FAA-certified high-altitude Altair research UAV are both derived from the MQ-9 Reaper. So, too, is NASA’s Ikhana.

With other UCAVs like the US Navy’s X-47 UCAS-D, the European nEUROn project, and Britain’s Taranis all focused on the stealthy fighter replacement role, and conventional UAVs optimized for surveillance rather than strike, the MQ-9 has few competitors at the moment. One emerging competitor may be BAE’s Mantis UAV, whose twin pusher-propeller design and T-tail make it look like the unmanned offspring of an A-10 “Warthog” and Argentina’s IA 58 Pucara counter-insurgency aircraft.

Program Highlights

Excel
download

Procurement funding includes MQ-9 Reaper aircraft, sensors and weapons kits, mobile and fixed Ground Control Stations, Launch and Recovery GCS, Aircraft and Ground Communication Systems, simulators & training devices, production support, Ground Data Terminals (GDT), initial spares, Readiness Spares Package (RSP), support equipment, and technical data/training. This program moved from PE 0305219F (MQ-1 Predator) in FY 2008.

Funding from FY 2015 onward reflects Pentagon budget documents. Procurement funding is Base procurement, plus Modifications to the existing fleet. Both RDT&E funding and procurement funding from FY 2015 reflect the USAF, but don’t include the minor contributions of US SOCOM.

Future Planning & Developments

Some of these plans have changed.

As of March 2013, the USAF intends to fulfill the MQ-9 Increment One CPD requirements with a final UAS configuration consisting of the MQ-9 Block 5 UAV with OFP 904.6, and the Block 30 GCS. The program will be reducing or deferring 12 required block 5 capabilities related to aircraft endurance, radar performance, and reliability, and other areas. The UAV’s core OFP flight software has been a development issue, and DOT&E expects further delays, along with added risks because cyber-vulnerabilities haven’t been heavily tested. AFOTEC hopes to conduct formal operational testing of the final MQ-9 Increment One UAS in 2014.

There are reports that the USAF will pursue, in parallel, a “Reaper ER” upgrade that builds on the Block 5, but adds a pair of “wet” hardpoints that can handle a pair of fuel tanks, and may also add a longer set of 88′ span wings that carry internal fuel.

“Increment II” upgrades beyond the MQ-9 Block 5 were slated to include GBU-39 Small Diameter Bomb integration, Automatic take-off and landing, Deicing, and National Airspace certification for flights in American civil airspace. At present, those upgrades languish in an unfunded limbo.

Contracts & Key Events, 2005 SDD – Present

MQ-9, Kandahar
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Some support contracts are common to the MQ-1 Predator and MQ-9 Reaper fleet (see for instance Sources Sought FA4890-10-R-0009). They are not covered here. Britain’s MQ-9 Reaper program has its own DID Spotlight article, but its items are reproduced here as well.

Unless otherwise indicated, all contracts are managed by Wright-Patterson AFB, OH, where the 658th AESS/PK is the Predator Contracting Group. General Atomics Aeronautical Systems, Inc. of Poway, CA (near San Diego, north of MCAS Miramar) is the contractor.

FY 2013

France commits to buying 2, considers up to 16. Competitions in Canada, Netherlands, possibly Poland. FAA tests for civil airspace, and a European effort too; Deliveries stalled by fuel tank problem; JDAMs still a problem; MQ-9 Increment II in limbo; CAE will develop the sim/training system; OMX partnership in Canada as the future of local supplier efforts; Plans aside, what’s the real future of the Reaper force?

RAF Reaper Refuels,
Afghanistan
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Aug 13/13: EW. General Atomics touts a successful April 12/13 successful demonstration of the MQ-9 as an electronic warfare platform, during the USMC’s Weapons and Tactics Instructor (WTI) course at MCAS Yuma. A company-owned Predator B equipped with a Digital Receiver/Exciter pod and controlled by a GA-ASI Ground Control Station (GCS) was among over 20 aircraft participating. The Northrop Grumman pod “proved to be effective and seamlessly integrated with the Predator B avionics, command and control architecture.”

That’s a minimum baseline. Future demonstrations will work with other unmanned aircraft systems and USMC EA-6B Prowler EW aircraft at places like NAWS China Lake, directing the MQ-9′s EW payload and other assets from the Cyber/Electronic Warfare Coordination Cell (C/EWCC) located at MCAS Yuma. Work to integrate the jet-powered MALD-J jamming missile onto the MQ-9 will be another area of future focus, giving the UAV a range of EW capabilities ranging from jamming remote land mine detonators along convoy routes, to supporting attacks on enemy air defense systems. Source: General Atomics Aug 13/12 release.

Aug 12/13: A maximum $26.2 million, unfinalized sole-source contract for the MQ-9′s Extended Range Phase 2 project, which involves adding longer 88′ wingspan wings that carry internal fuel (q.v. March 12/13). About $7 million is committed immediately from a range of budgets, including FY 2012 R&D, procurement, and repair funds, and FY 2013 R&D funds.

Work will be performed at Poway, CA, and is expected to be complete by Aug 12/15. The USAF Life Cycle Management Center/WIIK, Medium Altitude Unmanned Aircraft Systems at Wright-Patterson AFB, OH manages the contract (FA8620-10-G-3038, DO 0106).

June 27/13: France wants more? The US DSCA notifies Congress [PDF] of a possible Foreign Military Sale to France for 16 unarmed MQ-9s and the necessary equipment and support, for a potential $1.5B total. Such a commitment would further damage the prospects for a future European UAV, but this is a possible sale at this stage, not a contract yet. This will surely get Dassault and EADS howling.

Le Figaro (a newspaper incidentally owned by Dassault) explains [in French] that the size of the request is just a reflection of the FMS process, but that the maximum quantity France would buy is 12 UAVs – in line with the latest whitepaper – for a maximum of 670 million euros (about $875M). But this gives France the option to meet more than its urgent operational requirement. If not directly off-the-shelf as some amount of “francisation” would be expected, at least from a supplier with an already well-established program.

The package would include 48 Honeywell engines (2 spare engines for each installed one), 8 ground control stations, 40 ground data terminals, 24 satellite earth terminal substations, 40 ARC-210 radio systems, and 48 IFF systems. Again, these quantities are very unlikely to happen.

DSCA: France request

June 26/13: Civil certification. In the wake of Germany’s Euro Hawk cancellation (q.v. May 14/13 entry), General Atomics makes an ambitious commitment to civil certification. This theme was also touched on in the Dutch MoU with Fokker (q.v. June 19/13 entry), and General Atomics has a signed a similar agreement with its German partner RUAG to pursue an:

“Independent Research and Development (IRAD) effort to develop a variant of its Predator B RPA that is fully compliant with the airworthiness requirements of the U.S. Air Force and anticipated NATO foreign customers, as well as offers enhanced capabilities for integration into domestic and international airspace. It is envisioned that the system solution will be a multi-nation, certifiable, exportable configuration built upon the company’s Block 5 Predator B aircraft capabilities and Advanced Cockpit Ground Control Station (GCS) layout.”

Which is all well and good. General Atomics’ team can probably develop the technical means, and Europe’s government are in fact working toward a framework for including UAVs in civil airspace. The problem is that the framework does not exist yet, and getting the bureaucrats to certify something totally new is estimated to cost EUR 500 – 600 million. That sum has to be paid by a customer government or governments, who probably don’t have it lying around in their budgets. If they do put the funds together as some kind of multinational consortium, local projects like the proposed EuroMALE are more likely to get that investment, because the certification becomes a big barrier to entry for foreign firms. Which means more jobs at home. General Atomics.

June 19/13: Netherlands. At the 50th Paris Air Show, General Atomics and Fokker Technologies announce a Memorandum of Understanding (MOU) to bid the MQ-9 as a solution for Dutch UAV requirements. Fokker has a very strong position in Dutch aerospace, and should be able to improve the Reaper’s chances.

In the MoU, Fokker commits to help adapt the UAV to Dutch national standards; offer guidance and support for Dutch airworthiness certification requirements; provide design, manufacturing, and support for the Electrical Wiring Interconnection system; offer engineering support related to landing and arresting gears; and support the UAV after delivery. GA-ASI.

June 18/13: Sub-contractors. For the past 2 years, General Atomics and Canada’s CAE have been teamed for Canada’s JUSTAS high-end UAV program, offering MQ-9/Predator B and/or Predator C Avenger UAVs. CAE is also a top-tier global simulation and training firm, however, and so GA-ASI is partnering with them to develop the global Mission Training System for the unarmed Predator XP, MQ-9 Reaper, and jet-powered Predator C Avenger.

As a bonus, sales and support of future training systems in Canada and abroad would count toward Canada’s required requirement for 100% industrial offsets against the purchase contract’s value. GA-ASI.

May 31/13: MQ-9. French Defense Minister Jean-Yves Le Drian writes an article for Les Echos, stating his commitment to buy 2 MQ-9 Reaper UAVs from the USA, for delivery before the end of 2013. After so much procrastination, with only 2 Harfang drones operational, and with pressing commitments in Mali and elsewhere, he says that France must take the immediately available choice. Defense Aerospace suggests that the French Air Force finally got their way, after stalling other options.

The Americans’ reluctance to allow even key NATO allies like Italy to arm their drones suggests that French MQ-9s will also be unarmed, which Le Drian explicitly confirmed in an interview with Europe 1. France’s reputation for pervasive industrial espionage, even during combat operations, may also get in the way of advanced sensor exports, leaving their Reapers with 3,000 pounds of ordnance capacity that doesn’t get used. The other unresolved issue involves long-range control. If France wants to operate the Reapers via the preferred satellite link method, they’ll need to either spend the time and money to build their own control facility, make arrangements to share Britain’s newly-built RAFB Waddington facility, or co-locate with the USAF at Creech AFB, NV.

Ultimately, Le Drian argues for a European partnership that will share expertise and develop a Medium Altitude Long Endurance (MALE) UAV like the Reaper. The Italians must be happy to hear that, and Le Drian seems to be referring to their discussions when he says “Cette ambition est d’ores et deja en chantier” (loose trans. “we’re already working on it”). The question in Europe is always whether talk will lead to action, so we’ll wait until we see a contract. Les Echos | Defense-Aerospace | Europe 1 .

France will buy 2 MQ-9 Reapers, and pursue a European MALE UAV project

May 14/13: Germany. Germany has decided to end the RQ-4 Euro Hawk project. Not only would it cost hundreds of millions to attempt EASA certification, but reports indicate that German authorities aren’t confident that they would receive certification at the end of the process. Rather than pay another EUR 600 – 700 million for additional UAVs and equipment, and an equivalent amount to attempt EASA certification, Germany will attempt to find another path.

This is bad news for General Atomics’ hopes of selling Germany MQ-9 Reaper UAVs. Reapers also lack anti-collision electronics, and would face many of the same certification problems. Read “RQ-4 Euro Hawk UAV: Death by Certification” for full coverage.

May 9/13: Italy. Foolish American intransigence may be about to create a Reaper competitor.

Aviation Week interviews Italy’s national armaments director Gen. Claudio Debertolis, who reveals that Italy asked to arm its MQ-1 Predator and MQ-9 Reaper UAVs 2 years ago. The USA has refused to cooperate, halting Italian efforts, while allowing the British to arm their Reaper UAVs. Italy is responsible for wide swathes of territory in Afghanistan, and was the point country for NATO’s campaign against Libya in 2011.

Arming their UAVs is a high priority, and Debertolis confirms that Italy is in talks with potential European partners to move forward with a covert “Super MALE” weaponized UAV program. If they don’t develop a new UAV from scratch, the existing nEUROn program could fill this niche with a full stealth UCAV, and BAE/Dassault’s Mantis/ Telemos is a natural competitor to the Reaper. A 3rd option would be to just buy Heron UAVs from Israel, which that country has reportedly armed. France’s Harfang is a Heron derivative, and Germany is already operating them as rent-a-drones, so an armed Heron and conversion kit could offer a quick solution for all concerned.

The question for any of these options, and even for going ahead and converting existing MQ-1/9 UAVs with American permission, revolved around funding. America may have delayed Italy for so long that it doesn’t have the budget to do anything, even convert its existing UAVs. Aviation Week.

May 3/13: Brimstone for Reapers? With JAGM fielding still some way off, if ever, the USAF’s 645th Aeronautical Systems Group rapid acquisition office is being prodded by the UK to add MBDA’s competing dual laser/ MW radar guided Brimstone missile to the MQ-9′s arsenal. It’s real attraction is a ‘man in the loop’ feature that lets the firing aircraft abort an attack after launch, or correct a missile that locks on the wrong target. In Libya, those characteristics reportedly made it one of the few weapons NATO commanders could use to hit enemy armored vehicles in urban areas.

Brimstone already serves on RAF Tornado GR4 strike jets, and was an option for Britain’s Harrier GR9s before the entire fleet was sold to the US Marines. With Britain’s MQ-9s deployed, they’ve reportedly asked for tests using USAF MQ-9s, and also hope to interest American armed services in the weapon. Defense News | Defense Update.

April 23/13: Canada. General Atomics announces a 2-year agreement with OMX, who has developed the largest, amalgamated structured database of suppliers in the Canadian defence, aerospace, and security industries. Their searchable database has gathered and collected almost 50,000 companies “from existing information available on the Internet by a series of proprietary algorithms,” and has been live since December 2012. Why is this a great deal for OMX? Because:

“Canadian companies interested in becoming suppliers to GA-ASI are encouraged to claim their complimentary company profiles on www.theomx.com and update their information, including Canadian Content Value (CCV) percentages per product.”

It’s a different approach to finding local suppliers, but one that we expect to quickly become the norm around the world.

April 11/13: Support. General Atomics AIS in Poway, CA receives a sole-source $18.3 million firm-fixed-price contract for MQ-1/MQ-9 organic depot activation at Hill FB, UT; Warner-Robins AFB, GA; and Tinker AFB, OK.

Work is expected to be complete by April 4/15. The contract uses FY 2011 monies. USAF Life Cycle Management Command /WIIK at Wright-Patterson AFB, OH manages the contract (FA8620-10-G-3038, 0044).

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage.

With respect to the MQ-9, the FY 2014 budget cuts 12 Reaper systems. It will buy just 12 MQ-9 Block 5s this year, then pursue the same schedule as the FY 2013 plan. That’s the official line, anyway. FY 2018 adds another 24 Reapers as it moves the planning horizon forward a year, with 65 systems left in the planned program to bring the total to 401.

Delivery of the last 3 FY 2010 and the first 26 FY 2011 UAVs is delayed due to a General Atomics fuel tank manufacturing issue. The Government isn’t accepting aircraft until the manufacturing issue is corrected, but a solution was approved. Correction of tech data, spares and support equipment will be complete in May 2013.

April 2/13: What now? Defense News aptly summarizes the key question facing the USA’s MQ-9 plans:

“On the one hand, the work in Mali shows that the signature weapon of the U.S. war in Afghanistan is outlasting that conflict. On the other, the detachment is a tiny fraction of the Predator/Reaper fleet – and just where are the rest of them going to go?”

With flights below 60,000 feet heavily restricted within the USA, there aren’t that many options stateside, and most of the MQ-9 fleet’s $8,000 per flight hour operations are funded by wartime OCO appropriations. AFRICOM may have the best combination of circumstances abroad, but it can’t absorb all of them, and the $6,000 per flight hour manned MC-12s are a natural competitor.

March 28/13: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2012, plus time to compile and publish.

The MQ-9 Block 1 Reaper is in production, and the USAF has bought 117, or roughly 30% of their envisioned requirements. Block 5 production decision was delayed 2 years to July 2013, in part due to concerns about software delays, and integration and testing backlogs. Despite the extra time to mature key technologies, the program is currently incorporating several Urgent Operational Requirements from the front lines, including the Advanced Signals Intelligence Payload (ASIP).

Block 5 operational testing is currently planned for November 2013, and the program will be reducing or deferring 12 required block 5 capabilities related to aircraft endurance, radar performance, and reliability, and other areas.

Meanwhile, the USAF is currently re-evaluating its requirements and strategy for managing future Reaper upgrades – which puts the increment II program (GBU-39 Small Diameter Bomb integration, Automatic take-off and landing, Deicing, and National airspace certification) in an unfunded limbo.

March 4/13: Reaper-ER plans. Gannett’s Air Force Times reports that the USAF wants to go ahead with the full suite of MQ-9 Reaper ER refits (vid. April 18/12 entry) to extend the UAV’s range and endurance, even in the middle of budget cuts. The USAF wouldn’t confirm FY 2014 budget plans, but GA-ASI director for strategic development Chris Pehrson has told Defense News that “They’ve approved it; it’s a matter of details now.” The report adds that:

“The ER model could allow incursions into Pakistan despite the loss of the Afghan bases that have been home to many unmanned launches in the past decade…. The standard Reaper is configured for 30 hours for the ISR model, and roughly 23 hours if armed with Hellfire missiles. General Atomics believes the ER model would up those to 42 hours for ISR and 35 hours with the Hellfire.”

Some of the ER’s modifications, like winglets on the wingtips and upgraded landing gear, are already slated for fielding in the MQ-9 Block 5. What the ER model adds is upturned instead of parabolic winglets (based on graphics shown to date), and longer wings (+22 feet wingspan, to 88 feet) with 2 “wet” hardpoints that can take fuel tanks. Gannett’s Air Force Times.

Reaper-ER

Feb 13/13: MALD-J EW. Raytheon Company and General Atomics Aeronautical Systems, Inc. announce that they’re working to integrate jet-powered MALD decoys and MALD-J electronic warfare decoys onto the MQ-9 Reaper UAV. The Reaper’s slow speed means that their use would need to be timed well, and arranged carefully so as not to make their mission obvious. On the other hand, the Israelis have made an art form out of using drones to provoke air defense batteries into using their radars and communications, then harvesting the emissions for analysis and counter-programming. Enough of that in advance, and the MALDs would just look like the big killer strike wave has finally arrived.

Ground Verification Test phase completed in November 2012 at GA-ASI’s Gray Butte Flight Operations Facility in Palmdale, CaA. Integration is estimated to conclude in 2013.

Electronic Warfare: MALD/ MALD-J

Jan 17/13: DOT&E Testing Report. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). Despite “incremental progress,” the MQ-9 remains in limbo for GBU-38 500-pound JDAM integration, and hasn’t resolved the fuzing and weapons envelope discrepancies identified in 2010.

The Air Force intends to fulfill the MQ-9 Increment One CPD requirements with a final UAS configuration consisting of the Block 5 RPA, Block 30 GCS, and OFP 904.6. The UAV’s core OFP flight software has been a development issue, and DOT&E expects further delays, along with added risks because cyber-vulnerabilities haven’t been heavily tested. AFOTEC hopes to conduct formal operational testing of the final MQ-9 Increment One UAS in 2014.

Dec 21/12: A $337.1 million firm-fixed-price, cost-plus-fixed-fee and time and material contract to procure logistics services for the USAF’s MQ-1 and MQ-9 Predator/Reaper fleets. Work will be performed in Poway, CA, and is expected to be complete by Dec 31/13. The AFLCMC/WIKBA at Robins AFB, GA manages this contract (FA8528-13-C-0002).

Beyond the original manufacturer GA-ASI, Battlespace Flight Services LLC is also a major support provider for Predator family fleets. Their most recent award was a $950 million contract issued to cover MQ-1/9 fleet support from January 2013 – March 2014.

Dec 20/12: UK. General Atomics Aeronautical Systems Inc. in Poway, CA, is being awarded a $42.9 million cost-plus-fixed-fee and firm-fixed-price contract for Phase 1 and 2 contractor logistics support to the British MQ-9 fleet.

Work will be performed at Poway, CA; Creech AFB, NV; Waddington, United Kingdom; and Afghanistan. Work is expected to be complete by March 31/15 (FA8620-10-G-3038, 0080).

Dec 19/12: France. DGA chief Laurent Collet-Billon confirms to reporters that France is discussing the option of buying MQ-9s through the US Foreign Military Sales (FMS) program, modifying them to carry European sensors and weapons. Collet-Billon believes that this proposition could interest existing operators in Britain and Italy, as well as potential future operators in Germany and Poland.

IAI’s Heron TP also remains in the running. Aviation Week.

Nov 30/12: A $12.6 million option for the MQ-9 Reaper’s FY 2010/2011 retrofits. Work will be performed in Poway, CA, and is expected to be complete by Sept 30/15 (FA8620-10-G-3038, DO 001302).

Nov 30/12: NASA upgrade. GA-ASI announces an agreement with NASA’s Dryden Flight Center to upgrade their MQ-9 “Ikhana” UAV with new satellite link capabilities. It’s part of a no-cost Space Act Agreement signed in September 2012, and will let the UAV operate in places like the Arctic, where communications can be spotty. NASA Dryden center director David McBride:

“The system improvements enabled by this agreement expand the utility of the Ikhana MQ-9 for NASA science and the development of technology required for unmanned air systems to fly in the national airspace. Both are key national priorities that benefit from this government/industry cooperative effort.”

See: NASA | GA-ASI.

Nov 5/12: + 10 A $125.5 million contract for 10 MQ-9 “modified Block 1″ (Block 5) UAVs. Work will be performed in Poway, CA, and is expected to be complete by Nov 28/14 (FA8620-10-G-3038, DO 0052).

Oct 25/12: FAA. GA?ASI announces that they’ve successfully demonstrated BAE’s reduced-size AN/DPX-7 Automatic Dependent Surveillance-Broadcast (ADS-B)-based system, using a US Customs and Border Protection MQ-9 Guardian (maritime Predator B) flying off of the Florida coast. The test follows GA-ASI’s successful 2011 test of a prototype airborne X-band “Due Regard” AESA Radar aboard a manned aircraft, and is another step toward civil airspace certification.

The FAA has mandated that all aircraft flying above 10,000 feet or around major U.S. airports must be ADS-B equipped by 2020. ADS-B is a GPS-based surveillance system, and DPX-7 combines military IFF (Identification, Friend or Foe) with civilian ADS-B compatibility. The goal of these tests, and of the broader program, is to have a UAV that knows when other aircraft are approaching, and can likewise inform them of its own presence and location. The Guardian UAV did that with ADS-B in the tests, but a Due Regard radar would give it a secondary backup that could also find aircraft whose ADS-B was absent or malfunctioning.

Oct 22/12: UK. The Guardian reports that RAF XIII Squadron being stood up on Oct 26/12 will operate its 5 Reapers from a new control facility at RAFB Waddington. They’ll have 3 control terminals at Waddington, and all 5 UAVs will deploy to Afghanistan. The 5 Reapers already in service there will continue operation from the USAF’s Creech AFB, NV, but Britain wants to consolidate all of its MQ-9 operations to Waddington later on.

XIII Squadron’s deployment will place all 10 British Reapers in Afghanistan. The question is how many of them, if any, will remain there after 2014, when all NATO combat operations are due to end.

FY 2012

GA-ASI develops Reaper ER, adds auto-takeoff and landing.

Here’s looking
at you, kid…
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Sept 17/12: Auto-land. GA-ASI announces that the MQ-9 Reaper has successfully completed 106 full-stop Automatic Takeoff and Landing Capability (ATLC) landings, with no issues.

The core ATLC system comes from the US Army’s MQ-1C Gray Eagle, and the move represents a departure for the USAF. The approach to date has been to have pilots fly the Reaper, so of course the tradition is to let them fly all aspects. The problem is, the Army found that they had far fewer accidents with automated landings, than the USAF was having with pilots at the controls. The Army also appreciated the ability to use lower-ranking individuals as UAV controllers. Reapers aren’t cheap, and lowering accident rates took priority. So here we are.

The tests took place at the company’s Gray Butte Flight Operations Facility in Palmdale, CA. The next steps will include envelope expansion for takeoffs and landings at higher wind limits and greater maximum gross weights, differential GPS (dGPS) enhancements, and terrain avoidance with adjustable glideslope. GA-ASI.

Sept 13/12: Support. General Atomics Aeronautical Systems Inc. in Poway, CA receives a $297 million cost plus fixed price, firm-fixed-price and time and materials contract for MQ-1 Predator and MQ-9 Reaper contractor logistics support. Work will be performed in Poway, CA, and is expected to be complete by Dec 31/12. The ASC/WIIK at Wright-Patterson AFB, OH manages the contract.

The mystery revolves around who it’s for. The original Sept 10/12 release mistakenly said that the contract involved foreign military sales to Afghanistan, Iraq and Africa. The Sept 13/12 “correction” said it involved foreign military sales to United Kingdom.

GA-ASI, who should know, says that neither of those descriptions is accurate. It finalizes a December 2011 contract to support the USAF and British RAF’s deployed MQ-1 and MQ-9 units, and includes field support representatives at remote sites. General Atomics is already 9 months into fulfilling it, and this is the revised dollar amount (FA8620-10-G-3038, 002403).

Sept 5/12: MQ-9 block 5. General Atomics Aeronautical Systems, Inc. announces a successful 1st flight of the MQ-9 Reaper Block 1-plus. With the completion of development, testing, and expected Milestone C decision this fall, the MQ-9 Block 1-plus configuration will be designated “MQ-9 Block 5.”

Aug 28/12: GCS. A $46.5 million firm-fixed-price contract modification for ground control stations. Work is to be completed by Feb 28/14 (FA8620-10-G-3038, #0031).

Aug 20/12: Upgrades. An $87.3 million combination firm-fixed-price, cost-plus fixed-fee contract for retrofit kits and their installation on up to 80 FY 2010/2011 MQ-9 Block 1 aircraft, to be completed by August 2016 (FA8620-10-G-3038, #0013).

When asked, GA-ASI clarified that these kits have 2 main components. One involves installing new trailing arm heavyweight landing gear (TA-MLG), to increase weight capacity. The other big change involves upgrading the weapons kit from BRU-15 [PDF] bomb release units to ITT Exelis’ BRU-71/A [PDF]. These new pneumatic bomb racks are meant to be safer, easier to maintain, and more capable.

Note that this retrofit does not update these Reapers to the future Block 5 standard, which will also encompass other upgrades such as redesigned avionics.

July 10/12: Sensors. Raytheon announces a $191 million contract to provide 149 MTS-B multispectral surveillance and targeting turrets for the USAF’s MQ-9 Reaper. Deliveries are scheduled to begin in January 2013, and the contract also includes support equipment and spares.

The MTS-B is used aboard MQ-9s operated by the USAF, U.S. Customs and Border Protection, Britain, and Italy, and has been picked for the U.S. Navy’s MQ-4C Triton/ BAMS Global Hawk UAV variant.

June 20/12: POGO, stuck. James Hasik undertakes a thorough analysis of MQ-9 costs, and comparables for the USA’s F-16 fleet, as a riposte to a paper by Winslow Wheeler of the Project On Government Oversight (POGO, vid. March 1/12). To put it charitably, he doesn’t think very much of Wheeler’s analysis. Hasik’s argument and analysis are worth reading in full, but the core sums to this:

“Actually, 29.5 hours is 17 percent of a week… a tad below the objective of 21 percent, and… With proceed time, it could be more like 12/7 coverage [for a 4-UAV set]. But honestly, I don’t know of any other military aircraft that spends 17 percent of its life airborne… For a 7,300-hour per year four-ship CAP, the estimated costs for MQ-9s are $10.5 million in manpower, $17.2 million in variable flying expenses, and $ 9.2 million in depreciation, for a total of $36.9 million. The estimated costs for F-16Cs are $14.5 million in manpower, $37.3 million in variable flying expenses, and $34.1 million in depreciation, for a total of $85.9 million… [even] operating and dumping four old F-16Cs [would cost] ($51.8 million). In peacetime… F-16 aircrews would still need to get in their 200+ hours to maintain proficiency. How much flying is required for Reaper aircrews to maintain the same? Possibly zero… [and] the per-hour cost of the MQ-9 is so much lower than that of the jets that it’s still clearly the better choice.

…In short, including these aircraft in the force structure is good idea simply to save unjustified wear-and-tear on the fighters, which might actually, someday, again be needed for the big war.”

May 29/12: Arming the Italians. There’s no formal DSCA announcement yet, but media reports indicate that the US government wants to approve Italy’s request to arm its MQ-9 fleet.

If that comes to pass, all 3 Reaper customers (the USAF, Britain, and Italy) will have armed their UAVs. The clear implication would also follow that any NATO member, or close allies like Australia, would be authorized to buy armed American UAVs. That has been a source of controversy in the past (vid. Dec 15/11), and until approval and work take place, this can’t be seen as a completely done deal just yet.

Italy’s military has responsibility for a wide area of northern Afghanistan, and arming its MQ-9s would certainly be helpful to them. So far, Italy appears to have bought 4 MQ-9s, out of their approved total of 6.

April 18/12: Reaper ER. General Atomics announces a pair of “extended range” MQ-9 versions, developed with its own funds. Step 1 is heavyweight landing gear, which increases maximum landing weight by 30%, and maximum gross takeoff weight to 11,700 pounds (+12%). Step 2 is a pair of “wet” hardpoints that can handle a pair of fuel tanks. With those enhancements, aerial endurance without other payloads rises from 27 hours – 37 hours. That endurance also translates into range, but endurance is usually the bigger issue for UAVs.

Step 3 could add a bigger change, replacing the Reaper’s 66 foot wingspan with new wings that have internal fuel tanks. The new wingspan becomes 88 feet, with winglets at the tips, and a UAV with this configuration would raise endurance without other payloads to 42 hours. Both sets of changes can be made as upgrades to existing drones. GA-ASI | AIN | WIRED Danger Room.

March 2/12: +2. A $38.4 million firm-price-incentive-firm (FPIF) and firm-fixed-price (FFP) contract for 2 modified MQ-9 Block 1 UAVs (FPIF) and 2 Aircraft Containers (FFP). Work is expected to be complete in November 2013 (FA8620-10-G-3038, 0051).

March 1/12: How many crashes? Winslow T. Wheeler of the Center for Defense Information asks how many Predators and Reapers are being lost to crashes. He has to extrapolate to great lengths because of less-than-transparent information sharing from the Pentagon and the Air Force. Wheeler himself doesn’t seem to factor in training and maintenance needs, except to say that he believes that MQ-9s may require more maintenance than advertised. That could be a sufficient explanation for the “excess” ordered drones all by itself, if the Pentagon’s goal is to maintain the required number of combat patrols.

As of February 2012, there are 87 MQ-9 aircraft in inventory according to the Air Force’s latest P-40 document. DID doesn’t have the precise number of deliveries to date, but this probably leaves room for a dozen or more missing aircraft, based on the 101 units ordered to the end of FY10, and delays between orders and deliveries that range between 6 – 24 months.

Though the Air Force doesn’t publicly report all its UAV crashes, Mr. Wheeler’s estimate that the Air Force has “anticipated” an attrition rate of up to 35% strikes us as quite the stretch.

Feb 13/12: FY13PB Bad News. the FY 2013 President Budget cuts the order rate per year from 48 to 24. This would go back to the rate executed in FY 2009 and FY 2010, leaving only FY11/12 at the full rate of 48 units per year. Gross weapon system cost for FY13 is at $553.5 million, down from $719.6 million planned for FY 2012. This, as well as a number of aircraft and system upgrades, should drive unit cost above $15 million. The total number of units by the end of FY 2017 would reach 317 aircraft. If Congress agrees with these quantities this will mean that the program peaked in FY 2011 slightly above $1.2 billion in combined procurement and RDT&E, with spending decreasing to about $650-$800 million per year starting in the coming fiscal year. See spreadsheet above.

While procurement takes a hit, total RDT&E over the next 5 years increased by about $200 million vs. the set of numbers communicated by the Air Force in the FY12PB. Finally the budget for modifications is expected to reach a peak of $238.4 million in FY 2013, up from $149.7 million for FY 2012. Modifications would reach $1.15 billion for 2012-17 out of a total $2.5 billion over the life of the program.

Jan 12/12: GCS. The Register – which never has any love lost for Microsoft – reports that recent pictures show that GCS block 30 Predator-Reaper Ground Control Stations are partly switching over from Windows to Linux computer operating systems, after successful keylogger hacking attacks reported in October 2011.

In reality, using Linux in Block 30 was already in the pipeline months before said security incident (Air Force PDF). Work on the next-generation Block 50 continues.

Dec 15/11: US fight over armed UAV sales. The Wall Street Journal reports that Senate Intelligence Committee Chair Dianne Feinstein [D-CA] is lobbying against selling armed UAVs to any other countries beyond Britain, even key allies. This news is bracketed by announcements that EADS is expanding its UAV cooperation agreements to include Italy’s Alenia, and that those agreement include the possible development of armed UCAV platforms. In a sense, it doesn’t really matter if Feinstein succeeds. The mere fact that she is trying, and that the Obama administration is seen to be vacillating on the issue, will cause other countries to step up their own independent efforts. Wall Street Journal [subscription] | Alenia | EADS.

Dec 8/11: +40 A $319.2 million firm-fixed-price contract for 40 MQ-9 Block 1 UAVs, and 40 aircraft containers. Work is expected to be complete in September 2013. This was a sole-source acquisition (FA8620-10-G-3038 0017).

Dec 7/11: CIA Reapers? Flight International discusses Google Earth photos that appear to show an MQ-1 or MQ-9 being towed on a runway at Yucca Lake, NV, which is owned by the US National Nuclear Security Administration (NNSA).

Their report collates what is known from a variety of sources, but the core speculation is that Yucca Lake may be a CIA base, capable of holding 10-15 drones. The CIA is known to operate both MQ-1s and MQ-9s, alongside the RQ-170 Sentinel stealth drone which recently ended up in Iran’s hands. An earlier Google Earth image, showing what appear to be a Pilatus PC-12 and Beechcraft King Air on the ramp, has also fueled speculation that Yucca Lake is used by Lockheed Martin.

Dec 2/11: Protests. DeWitt Town Justice David Gideon rules that 31 protesters are guilty on 2 charges of disorderly conduct, and sentences 4 to jail time, for blocking the main entrance to the New York Air National Guard’s Hancock Field on April 22/11. They were protesting the base’s MQ-9 Reaper drones, which the 174th Fighter Wing has been remotely flying over Afghanistan, from Syracuse, since late 2009. Syracuse Post-Standard.

Dec 1/11: Away from the FAA. The US Army confirms that the MQ-9 Reaper has begun training missions at Wheeler-Sack Army Airfield in Fort Drum, NY, which allows it to use that site’s restricted airspace without having to get FAA waivers. The cockpit sits at Syracuse’s Hancock International Airport, in order to make takeoffs and landings near-real time, after which the MQ-9 remains connected via satellite.

Nov 28/11: France. The French Senate adopts its Foreign Affairs and Defense Committee’s recommendation to re-route EUR 109 million in funding from France’s 2012 UAV budget, and remove French industrial policy as a decision factor. The move is explicitly designed to favor the MQ-9 Reaper as France’s interim drone, over the more expensive Heron TP picked by France’s DGA. The way France’s political system is structured, however, makes this a long-odds shot at changing the DGA’s mind. Read “Apres Harfang: France’s Next High-End UAVs” for full coverage.

FY 2011

US ramps up Block 1 orders, analyzes limitations; Air Force defers Milestone C decision for Block 5 RPA. Program continues to lack an approved Test and Evaluation Master Plan (TEMP). France loss might still be reverted.

Click for video

Sept 14/11: SPC for MQ-9. GA-ASI and SELEX Galileo complete initial testing of a new UAS open payload architecture for their Sovereign Payload Capability (SPC) Demonstration, using GA-ASI’s System Integration Lab (SIL). The broad goal is to be able to add 3rd party sensors and control software without the need to modify software on the MQ-9 or its ground controllers, while letting on-board systems access aircraft data links and communication buses, control certain aircraft power switching, and receive vehicle and sensor data feeds.

The narrower goal involves supporting SELEX Galileo’s sophisticated SeaSpray 7500E AESA maritime radar into the MQ-9, which fits with wider efforts to demonstrate the MQ-9/Predator B’s attractiveness as a maritime surveillance platform.

SPC is a privately-funded Independent Research and Development (IRAD) effort between GA-ASI and SELEX Galileo. GA-ASI is performing the software and hardware modifications, while SELEX Galileo is developing the airborne payload control software, and delivering the radar for integration. A live flight demonstration over the Pacific Ocean is expected in early December 2011. GA-ASI.

Oct 17/11: Italy +2. A $15 million firm-fixed-price contract for the Italian Air Force MQ-9 Reaper Program. This gets production going for 2 MQ-9 Reapers, 3 Lynx Block 30 radars, and 1 spare engine. ASC/WIIK, Wright-Patterson Air Force Base, Ohio, is the contracting activity (FA8620-10-G-3038, 0006).

In 2008, Italy’s original $330 million DSCA request was for 4 UAVs and 3 ground stations. A Nov 19/09 DSCA request looked to pay up to $63 million more, in order to raise the order limit to 6 equipped UAVs and 4 ground stations. General Atomics’ support contracts (about $30 million so far, vid. Nov 30/10, Aug 26/09) are likely to expand along with increased orders.

Italy

Oct 14/11: FAA training OK. The FAA has decided to allow MQ-9s from the Hancock Air National Guard to fly training missions in Fort Drum’s special use airspace at all times, rather than on a case-by-case basis. This has been required up until now, because UAVs lack basic “sense and avoid” safety measures, and so have very restricted flight certifications.

The next step is a plan that would allow the 174th Fighter Wing to fly its Reapers from Hancock, NY to Fort Drum, instead of being loaded onto trucks and driven. Sen. Kristen Gillibrand [D-NY] | Read Media | WSYR | YNN Central NY.

Oct 7/11: Virus! WIRED Danger Room reports that a “keylogger” virus has infected the USAF’s MQ-1A/B Predator and MQ-9 Reaper fleets. This is

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