2014-02-24



Reaper, ready…
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The MQ-9 Reaper UAV, once called “Predator B,” is somewhat similar to the famous Predator. Until you look at the tail. Or its size. Or its weapons. It’s called “Reaper” for a reason – while it packs the same surveillance gear, it’s much more of a hunter-killer design. Some have called it the first fielded Unmanned Combat Air Vehicle (UCAV).

The Reaper UCAV will play a significant role in the future USAF, even though its capability set makes the MQ-9 considerably more expensive than MQ-1 Predators, whose price benefits from less advanced design and volume production orders. Given these high-end capabilities, and expenses, one might not have expected the MQ-9 to enjoy better export success than its famous cousin. Nevertheless, that’s what appears to be happening. MQ-9 operators currently include the USA and Britain, who have both used it in hunter-killer mode, and Italy. Other countries are also expressing interest, and international deployments are accelerating. Then the US Air Force’s FY13 President Budget cut its requested order pipeline, all of a sudden.

The MQ-9 Reaper, and its Little Brothers



MQ-1 landing -
1 Hellfire fired?
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The MQ-9 Reaper was once called “Predator B,” but it is only loosely based on the famous MQ-1 Predator drone. The Reaper is 36 feet long, with a 66 foot wingspan that can be modified to 88 feet. Its maximum gross takeoff weight is a whopping 10,500 pounds, carrying up to 4,000 pounds of fuel, 850 pounds of internal/ sensor payload, and another 3,000 pounds on its wings. Its 6 pylons can carry heavier reconnaissance payloads, as well as an impressive array of weapons including GPS-guided JDAM family bombs, Paveway laser-guided bombs, Sidewinder missiles for air-air self defense or ground strike use, and other MIL STD 1760 compatible weapons, in addition to the Hellfire anti-armor missiles carried by the Predator. When loaded up with laser-guided Hydra rockets, the Reaper becomes the equivalent of a close air support fighter with less situational awareness, lower speed, and less survivability if seen – but much, much longer on-station time.

The MQ-1 Predator is 27 feet long, with a 55 foot wingspan. Its maximum gross takeoff weight is 2,3000 pounds, and it can carry 625 pounds of fuel, 450 pounds of internal payload (sensors), and another 300 pounds on its wings for up to 2 AGM-114 Hellfire anti-armor missiles or equivalent loads. Its service ceiling is 25,000 feet, which can keep it well above the 10,000-15,000 ceiling above which most guns are ineffective. The piston engine is a Rotax 914 turbo that runs on aviation fuel, and pushes the Predator at a slow speed of 120 KTAS. It’s controlled by UHF/VHF radio signals.

The US Army ER/MP program’s MQ-1C Gray Eagle looks a lot like the Predator but is a little bit bigger, can carry more weapons, and has an engine that can run on the same “heavy fuel” that fills up the Army’s land vehicles. The Sky Warrior is 28 feet long, with a 56 foot wingspan. Its maximum gross takeoff weight is 3,200 pounds, carrying up to 600 pounds of fuel, 575 pounds of internal payload (sensors, plus a communications relay), and another 500 pounds on its wings. This doubles its weapon capacity to 4 AGM-114 Hellfire anti-armor missiles or equivalent loads. Its service ceiling is 29,000 feet. The piston engine is a Thielert 135hp that runs on heavy fuel or higher-grade aviation fuel, and gives it a slightly faster speed of 135 KTAS.

The USAF also had an MQ-1B Block X/ YMQ-1C project to develop a Predator system that would run on heavy fuel and carry up to 4 Hellfires. They canceled it, and their Predator buys in general, in favor of the MQ-9 Reaper.



MQ-1 vs. MQ-9
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The MQ-9 is far more of a fighter substitute or close-air support complement than other UAVs. Larger than its companion MQ-1 UAVs, its reinforced wings give it far greater weapons carrying capacity of 3,000 pounds. Since most manned jet fighters aren’t carrying that many precision weapons for close support missions over Iraq and Afghanistan, that limit is likely to let the MQ-9 fulfill close-air support roles in most low-intensity conflicts.

Its service ceiling is 50,000 feet unless it’s fully loaded, which can make a lurking Reaper very difficult to find from the ground. That wouldn’t have been useful to UAVs like the Predator, given the Hellfire missile’s range. On the other hand, the ability to drop GPS and laser-guided bombs makes precision combat strikes from 50,000 feet perfectly plausible. As one might expect, The MQ-9 Reaper’s default sensor package is more capable than the MQ-1 family’s; it includes General Atomics’ AN/APY-8 Lynx I ground-looking radar, and Raytheon’s MTS-B (AN/AAS-52) surveillance and targeting turret.

The engine is a Honeywell TPE 331-10T, which pushes it along at a rather speedier clip of 240 knots. Not exactly an F-16, or even an A-10, but the Reaper’s extra speed does get it to the problem area faster than a Predator could.

MQ-9 Block 5
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Block 5. The latest MQ-9 version is the Block 1+, soon to be known as Block 5. Improvements focus on 3 areas: power capacity, payload capacity, and communications capacity. Power is improved via a new high-capacity starter generator, and an upgraded electrical system whose new backup generator can support all flight critical functions with a triple redundancy. Payload is improved using new trailing arm heavyweight landing gear (TA-MLG), and a weapons kit upgrade from BRU-15 [PDF] bomb release units to ITT Exelis’ BRU-71/A [PDF]. Finally, communications upgrades include encrypted datalinks, bandwodth improvements, upgraded software to allow the 2-person aircrew to operate all onboard system, and dual ARC-210 VHF/UHF radios with wingtip antennas that allow simultaneous communications between multiple air-to-air and air-to-ground parties.

SOCOM. US Special Operations Command (SOCOM) also flies the MQ-9 Reaper, and has its own MQ-1 Predator program. Both are referred to as Medium Altitude Long Endurance Tactical (MALET) platforms. If SOCOM has to bring the MALET down to hammer a target, they fly in enhanced variants with improved video transmission, infrared modifications, signals intelligence payloads, and “delivery of low collateral damage weapons.” The latter presumably includes precision mini-missile options like Raytheon’s Griffin, and precision glide bombs like Northrop Grumman’s GBU-44 Viper Strike and Lockheed Martin’s Scorpion, all of which allow a single Hellfire rail or weapon station to carry multiple weapons. SOCOM does want the Reaper to be more transportable, though, for quick delivery and use in theater.

Other. General Atomics’ Mariner maritime surveillance variant and FAA-certified high-altitude Altair research UAV are both derived from the MQ-9 Reaper. So, too, is NASA’s Ikhana.

Program Highlights

Excel
download

Procurement funding includes MQ-9 Reaper aircraft, sensors and weapons kits, mobile and fixed Ground Control Stations, Launch and Recovery GCS, Aircraft and Ground Communication Systems, simulators & training devices, production support, Ground Data Terminals (GDT), initial spares, Readiness Spares Package (RSP), support equipment, and technical data/training. This program moved from PE 0305219F (MQ-1 Predator) in FY 2008.

Funding from FY 2015 onward reflects Pentagon budget documents. Procurement funding is Base procurement, plus Modifications to the existing fleet. Both RDT&E funding and procurement funding from FY 2015 reflect the USAF, but don’t include the minor contributions of US SOCOM.

Competitors & Prospects

With other UCAVs like the US Navy’s X-47 UCAS-D, the European nEUROn project, and Britain’s Taranis all focused on the stealthy fighter replacement role, and conventional UAVs optimized for surveillance rather than strike, the MQ-9 has few competitors at the moment.

The BAE Mantis UAV, whose twin pusher-propeller design and T-tail make it look like the unmanned offspring of an A-10 “Warthog” and Argentina’s IA 58 Pucara counter-insurgency aircraft, could have played that role. Instead, it was sidelined by lack of funding and commitment from Britain and France. The most likely emergence of serious competition would involve existing UAVs that begin integrating and proving a variety of weapon sets. The challenge is that many of those UAVs will hit limits to payload carriage or endurance before they can match the Reaper.

That’s the good news for General Atomics. The bad news is that is that MQ-9 export approval beyond NATO and similarly close allies seems unlikely. MQ-9s are currently in service with the USAF, Britain (10), and Italy (2). France committed to buy 2 in 2012, and the Netherlands committed to buy 4 in 2013. Poland is said to be considering a purchase, and Germany was a strong export candidate before its current government backed off buying any drones at all. Note that even within this group, Britain has been the only country allowed to arm their Reapers.

Future Planning & Developments

As of March 2013, the USAF intends to fulfill the MQ-9 Increment One CPD requirements with a final UAS configuration consisting of the MQ-9 Block 5 UAV with OFP 904.6, and the Block 30 GCS. The program will be reducing or deferring 12 required block 5 capabilities related to aircraft endurance, radar performance, and reliability, and other areas. The UAV’s core OFP flight software has been a development issue, and DOT&E expects further delays, along with added risks because cyber-vulnerabilities haven’t been heavily tested. AFOTEC hopes to conduct formal operational testing of the final MQ-9 Increment One UAS in 2014.

There are reports that the USAF will pursue, in parallel, a “Reaper ER” upgrade that builds on the Block 5, but adds a pair of “wet” hardpoints that can handle a pair of fuel tanks, and may also add a longer set of 88′ span wings that carry internal fuel.

“Increment II” upgrades beyond the MQ-9 Block 5 were slated to include GBU-39 Small Diameter Bomb integration, Automatic take-off and landing, Deicing, and National Airspace certification for flights in American civil airspace. At present, those upgrades languish in an unfunded limbo.

Contracts & Key Events, 2005 SDD – Present

MQ-9, Kandahar
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Some support contracts are common to the MQ-1 Predator and MQ-9 Reaper fleet (see for instance Sources Sought FA4890-10-R-0009). They are not covered here. Britain’s MQ-9 Reaper program has its own DID Spotlight article, but its items are reproduced here as well.

Unless otherwise indicated, all contracts are managed by Wright-Patterson AFB, OH, where the 658th AESS/PK is the Predator Contracting Group. General Atomics Aeronautical Systems, Inc. of Poway, CA (near San Diego, north of MCAS Miramar) is the contractor.

FY 2014

Afghan Pre-Flight
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Feb 24/14: Budgets. Chuck Hagel’s FY 2015 pre-budget briefing explains that cutbacks are on the way for the drone fleet, but perhaps not the Reapers:

“The Air Force will slow the growth in its arsenal of armed unmanned systems that, while effective against insurgents and terrorists, cannot operate in the face of enemy aircraft and modern air defenses. Instead of increasing to a force of 65 around-the-clock combat air patrols of Predator and Reaper aircraft, the Air Force will grow to 55, still a significant increase. Given the continued drawdown in Afghanistan, this level of coverage will be sufficient to meet our requirements, and we would still be able to surge to an unprecedented 71 combat air patrols under this plan. DoD will continue buying the more capable Reapers until we have an all-Reaper fleet.

If sequestration-level cuts are re-imposed in 2016 and beyond, however, the Air Force would need to make far more significant cuts to force structure and modernization. The Air Force would have to retire 80 more aircraft, including the entire KC-10 tanker fleet and the Global Hawk Block 40 fleet, as well as slow down purchases of the Joint Strike Fighter – resulting in 24 fewer F-35s purchased through Fiscal Year 2019 – and sustain ten fewer Predator and Reaper 24-hour combat air patrols [DID: down to 45]. The Air Force would also have to take deep cuts to flying hours, which would prevent a return to adequate readiness levels.”

Sources: US DoD, “Remarks By Secretary Of Defense Chuck Hagel FY 2015 Budget Preview Pentagon Press Briefing Room Monday, February 24, 2014″.

Feb 5/14: Bandwidth innovation. The USAF touts changes they’ve made to the MQ-9 Reaper, allowing it to relay data through inclined orbit satellites that have become slightly unstable. The satellites’ wobble cuts their leasing costs sharply, so UAVs that could integrate updated data regarding satellite location with software to point their receivers and procedures to manage the associated situations can cut operating costs. The USAF has successfully tested exactly this kind of system on the MQ-1 and MQ-9 UAVs.

The Jan 28/14 DOT&E report gave the MQ-9 program both barrels for what it saw as lack of organization, and a development culture that pursued off-record efforts at the expense of their planned capabilities. Announcements like this one, and the Feb 5/14 AFSOC report, remind us that there’s a flip side in less planned but potentially significant enhancements that add up. Read “I.O. Satellites for UAVs? USAF Reaping Savings” for full coverage.

Feb 5/14: 38 ER conversions. A maximum $117.3 million unfinalized contract will finance conversions to create 38 MQ-9 Extended Range UAVs, with larger wings and more fuel.

$41.5 million committed immediately, using a combination of FY 2013-2014 RDT&E budgets, and the FY 2014 aircraft budget. Work will be performed in Poway, CA, and is expected to be complete by July 7/16. USAF Lifecycle Management Center/WIIK’s Medium Altitude Unmanned Aircraft Systems group at Wright-Patterson AFB, OH manages the contract (FA8620-10-G-3038, #0118).

MQ-9 ER conversions begin

Feb 5/14: AFSOC Support. A $166 million delivery order for “Lead-off Hitter AFSOC MQ-9 Software Line,” which will provide MQ-9 software engineering support for the AFSOC fleet of MQ-9 unmanned aerial systems. In an interesting note about some of the changes underway, the FY 2013 DOT&E report mentioned that:

“AFSOC demonstrated the successful transmission of encrypted, high-definition full motion video from the RPA to remote video terminal-equipped ground units in support of urgent AFSOC capabilities needs. AFOTEC will conduct formal evaluation of full motion video transmission during FOT&E of the MQ-9 Increment One system.”

Work will be performed in Poway, Calif., and is expected to be completed by Feb. 6, 2015. Fiscal 2013 research and development funds in the amount of $2,063,006 are being obligated at time of award. Air Force Life Cycle Management Center/WIIK, Medium Altitude Unmanned Aircraft Systems, Wright-Patterson Air Force Base, Ohio, is the contracting activity (FA8620-10-G-3038, DO 0114).

Jan 28/14: DOT&E Testing Report. The Pentagon releases the FY 2013 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The MQ-9 is included, and the report paints the program as a mess, getting UAVs out the door but tripping over itself elsewhere thanks to the lack of an Integrated Master Schedule, inability to prioritize or meet timelines, and only limited Information Assurance cyber-testing.

The result of these failings, in conjunction with “competing schedule priorities for non-program of record capabilities,” is that the program formally acknowledged an Acquisition Program Baseline (APB) breach in May 2013 and said they couldn’t meet the program of record schedule. The Increment 1/ Block 5 system can’t undergo Full OT&E in FY 2014 as planned, and integration of the GBU-38 JDAM was postponed. Indeed:

“Development, operational testing, and fielding of Increment One program of record capabilities will likely experience continued delays until the program is able to better prioritize and control maturation of these capabilities in accordance with a predictable schedule. Ongoing schedule challenges, combined with RPA production emphasis, increase the likelihood that the MQ-9 UAS will complete the delivery of all planned MQ-9 RPAs under low-rate initial production. FOT&E of the Increment One UAS configuration, originally planned for 2013, will likely be delayed several years beyond FY14.”

Jan 22/14: EW. General Atomics and Northrop Grumman conduct the 2nd USMC demonstration of MQ-9s as electronic warfare platforms (q.v. Aug 13/13), using NGC’s Pandora low-power, wideband electronic warfare pod. They tested Pandora’s compatibility with the Reaper’s avionics and command and control architecture, including control of the Pandora pod’s operations, and tested the entire system’s integration into a Marine Command and Control (C2) network.

A Cyber/Electronic Warfare Coordination Cell (CEWCC) located at MCAS Yuma ran the pod and UAV, which supported a large aircraft strike package that included EA-6B Prowler jamming aircraft. General Atomics sees this as an important way to broaden the Reaper’s usefulness, in order to keep it from budget cuts (q.v. Jan 2/14). Sources: GA-ASI, “GA-ASI and Northrop Grumman Showcase Additional Unmanned Electronic Attack Capabilities in Second USMC Exercise”.

Jan 15/14: UAV SAR. General atomics touts the use of its MQ-1 and MQ-9 UAVs in search and rescue scenarios, which will become much easier once civil airspace rules are changed to provide clear requirements for UAVs.

MQ-9 UAVs were used in New Mexico to find missing kayyakers in April 2012, and MQ-1s and MQ-9s were both used in October 2013 to find a missing German mountain biker who was stranded and injured in the Lincoln National Forest. Interestingly, their main role was to search less-likely areas, ensuring that they were covered while allowing humans to search the most likely areas.

The Italian jobs were a bit different, because they were conducted under Operation Mare Nostrum (“our ocean,” also colloquial Roman for the Mediterranean), which aims to find and rescue migrants who are trying to cross the sea in makeshift boats from North Africa. They use radar more extensively, and the Italian MQ-9s’ AN/APY-8 Lynx Block 30 multi-mode radars will soon add software to give them a new Maritime Wide Area Search (MWAS) mode. Sources: GA-ASI, “Predator-Series Aircraft Pivotal to Search and Rescue Missions”.

Jan 2/14: Budgets. Military.com quotes Pentagon director of unmanned warfare and ISR Dyke Weatherington, who says of the new UAV Roadmap that the 24% reduction in UAV spending of from 2012-2013, and 30% cut from 2013-2014, is a trend that will continue. The shift to the Pacific is likely to hurt UAVs below the top end, but:

“This roadmap is two years since the last one. We knew budgets would be declining. I don’t think two years ago we understood how significant the down slope was going to be so this road map much more clearly addresses the fiscal challenges…. We can generally say that from 2014 to 2015 the budget… will be reduced”…. there was about a 24-percent reduction from 2012 to 2013 and a 30-percent reduction from 2013 to 2014…. the Pentagon’s shift to the Pacific and overall Defense Strategy articulates a need to be prepared for more technologically advanced potential adversaries…. “EW is one of those areas where we are going to see opportunities for unmanned systems, likely in tandem with manned systems…”

In this environment, the program to add MALD-J loitering jamming decoys is promising for the MQ-9, but further budget cuts are not. Sources: DoD Buzz, “Pentagon Plans for Cuts to Drone Budgets”.

Jan 1/14: France. Defense World reports that French MQ-9s arrived “in the Sahel Region” on this day, for operations over Mali. Defense World, “France Receive First MQ-9 Reaper Drone “.

Dec 31/13: UK Support. A sole-source, unfinalized $31.9 million cost-plus-fixed-fee and firm-fixed-price option for Phase 1 & 2 contractor logistics support: urgent repairs and services, logistics support, field service representative support, contractor inventory control point and spares management, depot repair, flight operations support and field maintenance.

Work will be performed in Poway, CA, and is expected to be complete by March 31/15. The USAF acts as Britain’s agent (FA8620-10-G-3038, 0080, 09).

Dec 24/13: Support. A $362.2 million cost-plus-fixed-fee sole-source contract for MQ-1 Predator and MQ-9 Reaper contractor support, including program management, logistics support, configuration management, technical manual and software maintenance, contractor field service representative support, inventory control point management, flight operations support, depot repair, and depot field maintenance.

$90 million in USAF O&M funds are committed immediately. Work will be performed at Poway, CA, and is expected to be complete by Dec 31/14. The USAF Life Cycle Management Center/WIKBA at Robins AFB, GA manages the contract (FA8528-14-C-0001).

Dec 19/13: France. The DGA procurement agency receives its 1st Reaper UAV, which is being readied for deployment to Mali along with a 2nd UAV, associated ground systems, etc. The DGA praises the USA’s help in getting personnel trained, helping with communications planning, etc. A record of six months from order to delivery is impressive, and demands nothing less.

French delivery

Nov 21/13: Dutch OK. The Dutch MvD delivers a report to the legislature, announcing the results of their MALE UAV program study phase, which began in 2012. Their requirements included 24 hour endurance, and payload options that included the standard surveillance and targeting turret and SAR/GMTI ground scanning radar, plus a wide-area ground-scanning radar and a SIGINT/COMINT interception pod. Weapons aren’t part of their plan, but they did want an option to add them later, if necessary. The MvD intends to buy 4 Reapers for fielding on expeditionary operations by 2016, and achieve full operational capability from their base at Leeuwarden by 2017. The budget for this purchase is just EUR 100 – 250 million.

That budget could be a problem.

The brief to Parliament lists European airworthiness certification as a major budget risk. It is. The fact that Britain, France, and Italy will also be MQ-9 customers was an argument for a Dutch buy, because they create a pool of partners who can benefit from each other’s work. Cost pooling is an even bigger factor for eventual certification beyond restricted airspace, whose success will involve sense-and-avoid technologies, and certifications whose cost can’t be predicted. The other source of significant risk to the program involves integration the wide-area ground scanning radar, and SIGINT/COMINT payloads. The scope of that effort will have to be assessed. It’s worth noting that payloads are subject to network effects: a larger customer list in Europe makes it easier or more attractive to add payloads, which then provide another reason for new customers to sign on. Sources: Dutch MvD, “Defensie kiest Reaper als onbemand vliegtuig” and “Kamerbrief voorstudie project MALE UAV” [PDF].

Nov 20/13: Euro MALE. Defence Ministers committed to the launch of 4 programs during the EU European Defence Agency’s Steering Board session, 1 of which centered around a 4-part program for UAVs. “Ministers tasked EDA to prepare the launch of a Category B project” to develop a Future European MALE (FEMALE!?!) platform, to be introduced from 2020 – 2025. Other documents, noting the obvious potential for ridicule if Future European MALE = FEMALE, refer to it as “MALE 2020″ – a timeline that would be imperative for industrial and competitive reasons. EDA hasn’t launched the project yet. Once it does, can Europe’s traditionally fractious program negotiations and fragmented execution hit a 2020 target date?

In parallel, a coalition of countries also plan to create an operator community of UAV users, so they can share experiences and improve the foundation for future cooperation. Germany, France, Spain, Greece, Italy, the Netherlands and Poland have all joined.

Other areas of cooperation will include streamlining UAV certification in European airspace, now that its costs and uncertainties have already killed Germany’s major Eurohawk UAV program. In a related move, Austria, Belgium, Britain, the Czech Republic, Germany, France and Spain signed a joint investment program around technologies required for UAV use in civil airspace. Sources: EDA, “Defence Ministers Commit to Capability Programmes” | Les Echos, “Drones : des pays europeens s’engagent a collaborer”.

Nov 14/13: Germany. Chancellor Merkel’s narrow victory has an important military consequence. A draft version of the coalition agreement between Merkel’s center-right Christian Democrats and the center-left Social Democrats reportedly says that:

“We categorically reject illegal killings by drones. Germany will support the use of unmanned weapons systems for the purposes of international disarmament and arms control…. Before acquiring a qualitatively new arms system, we will thoroughly investigate all associated civil and constitutional guidelines and ethical questions.”

Translation: don’t expect a purchase of Reaper or Heron UAVs during the lifetime of this 4-year legislative session. Sources: The Local.de, “Germany halts purchase of armed drones” | See also the left-wing Truthout, “How Europeans Are Opposing Drone and Robot Warfare: An Overview of the Anti-Drone Movement in Europe”.

Nov 1/13: France. A maximum $27.6 million unfinalized delivery order for Phase I of France’s MQ-9 UAS Contractor Logistics Support program. Work will be performed in Poway, CA, and run until Oct 31/14.

This sole-source acquisition is handled by USAF Life Cycle Management Center/WIIK, Medium Altitude Unmanned Aircraft Systems at Wright-Patterson AFB, OH, acting as France’s agent (FA8620-10-G-3038, #0113).

FY 2013

France commits to buying 2, considers up to 16. Competitions in Canada, Netherlands, possibly Poland. FAA tests for civil airspace, and a European effort too; Deliveries stalled by fuel tank problem; JDAMs still a problem; MQ-9 Increment II in limbo; CAE will develop the sim/training system; OMX partnership in Canada as the future of local supplier efforts; Plans aside, what’s the real future of the Reaper force?

RAF Reaper Refuels,
Afghanistan

Oct 15/13: FY13 main order. GA-ASI receives a maximum $377.4 million, unfinalized delivery order for 24 MQ-9 Block 5 Reaper aircraft, shipping containers, initial spares and support equipment. It’s paid for with $305 million in FY 2013 procurement funds, with the rest coming from FY 2012 leftovers.

Though it is now technically a new fiscal year, the federal government shutdown was just the cherry on the cake for a messy FY 2013. This explains delayed orders, and their likewise late public announcement, like this one (FA8620-10-G-3038, #0050).

FY13 delivery order

Sept 25/13: Sensors. Raytheon Co. in McKinney, TX, has been awarded a $13.2 million delivery order, buying another 24 Multi-Spectral Targeting Systems High-Definition Infrared (MTS-B HD IR) turrets for the MQ-9 Reaper. All funds are committed immediately.

Work will be performed at McKinney, TX, and is expected to be complete by May 30/15. The USAF Life Cycle Management Center/WIIK’s Medium Altitude Unmanned Aircraft Systems group at Wright-Patterson AFB, OH manages the contracts (FA8620-11-G-4050, #0008, modification 12).

Sept 16/13: SOCOM. US SOCOM wants its MALET MQ-9s to have the same kind if easy transportability as its MALET MQ-1s. The Predators can be boxed, shipped in a C-17, and re-assembled in 4 hours. SOCOM wants its Reapers to be packable in under 8 hours, and assembled in less than 8 hours, but it’s going to take some work to get there.

As an aside, one of the most challenging aspects of a new MALET base is actually the ground station. That has to be present for launches and landings, since remote control from the USA is only suitable during the flight. Source: Military.com, “SOCOM Wants to Deploy MQ-9 Drones to Remote Areas”.

Aug 25/13: Help Wanted. The USAF has a pilot recruitment problem for drones, driven by lower recognition and a true perception that promotions are less likely in that service. Here’s the math:

The USA has 61 round-the-clock UAV Combat Air Patrols, and plans to increase that to 65 by 2015. That increase is now suspect. If it’s maintained, the Pentagon’s April 2012 “Report to Congress on Future Unmanned Aircraft Systems Training, Operations, and Sustainability” says the USAF will require, at minimum, 579 more MQ-1/9 UAV pilots from December 2011 – 2015. In 2012, the 40 USAF training slots attracted just 12 volunteers, and training attrition rates are 3x higher than they are for regular pilots. Unlike the USAF’s manned aircraft training slots, only 33 RPA (Remotely Piloted Aircraft) training slots were filled (around 82%), triggered in part by the correct perception that those who succeed will have less career success. Based on present rates, 13% fewer RPA pilots have become majors, compared to their peers.

The US Army has an easier time of things with their MQ-1C fleet, because they tap enlisted and non-commissioned soldiers: 15W Operator and 15E Repairer are enlisted soldiers positions, and 150U technician positions involve a warrant officer. Sources: Stars & Stripes, “Unmanned now undermanned: Air Force struggles to fill pilot slots for drones” | See Additional Readings section for full Pentagon report.

Aug 16/13: Block 5 Testing. An $11.4 million firm-fixed-price contract to buy initial MQ-9 Block 5 spares and support equipment, to support 2 Block 5 UAVs. Technically, it’s an engineering change proposal (ECP) to calendar year 2011 spares and support equipment buys. All funds are committed immediately.

Work will be performed at Poway, CA, and is expected to be complete by March 28/16. USAF Lifecycle Management Center/WIIK, Medium Altitude Unmanned Aircraft Systems at Wright-Patterson Air Force Base, OH manages the contract (FA8620-10-G-3038, DO 0001-01).

Aug 13/13: EW. General Atomics touts a successful April 12/13 successful demonstration of the MQ-9 as an electronic warfare platform, during the USMC’s Weapons and Tactics Instructor (WTI) course at MCAS Yuma. A company-owned Predator B equipped with a Digital Receiver/Exciter pod and controlled by a GA-ASI Ground Control Station (GCS) was among over 20 aircraft participating. The Northrop Grumman pod “proved to be effective and seamlessly integrated with the Predator B avionics, command and control architecture.”

That’s a minimum baseline. Future demonstrations will work with other unmanned aircraft systems and USMC EA-6B Prowler EW aircraft at places like NAWS China Lake, directing the MQ-9′s EW payload and other assets from the Cyber/Electronic Warfare Coordination Cell (C/EWCC) located at MCAS Yuma. Work to integrate the jet-powered MALD-J jamming missile onto the MQ-9 will be another area of future focus, giving the UAV a range of EW capabilities ranging from jamming remote land mine detonators along convoy routes, to supporting attacks on enemy air defense systems. Source: General Atomics Aug 13/12 release.

Aug 12/13: A maximum $26.2 million, unfinalized sole-source contract for the MQ-9′s Extended Range Phase 2 project, which involves adding longer 88′ wingspan wings that carry internal fuel (q.v. March 12/13). About $7 million is committed immediately from a range of budgets, including FY 2012 R&D, procurement, and repair funds, and FY 2013 R&D funds.

Work will be performed at Poway, CA, and is expected to be complete by Aug 12/15. The USAF Life Cycle Management Center/WIIK, Medium Altitude Unmanned Aircraft Systems at Wright-Patterson AFB, OH manages the contract (FA8620-10-G-3038, DO 0106).

June 27/13: France wants more? The US DSCA notifies Congress [PDF] of a possible Foreign Military Sale to France for 16 unarmed MQ-9s and the necessary equipment and support, for a potential $1.5B total. Such a commitment would further damage the prospects for a future European UAV, but this is a possible sale at this stage, not a contract yet. This will surely get Dassault and EADS howling.

Le Figaro (a newspaper incidentally owned by Dassault) explains [in French] that the size of the request is just a reflection of the FMS process, but that the maximum quantity France would buy is 12 UAVs – in line with the latest whitepaper – for a maximum of 670 million euros (about $875M). But this gives France the option to meet more than its urgent operational requirement. If not directly off-the-shelf as some amount of “francisation” would be expected, at least from a supplier with an already well-established program.

The package would include 48 Honeywell engines (2 spare engines for each installed one), 8 ground control stations, 40 ground data terminals, 24 satellite earth terminal substations, 40 ARC-210 radio systems, and 48 IFF systems. Again, these quantities are very unlikely to happen.

DSCA: France request

June 26/13: Civil certification. In the wake of Germany’s Euro Hawk cancellation (q.v. May 14/13 entry), General Atomics makes an ambitious commitment to civil certification. This theme was also touched on in the Dutch MoU with Fokker (q.v. June 19/13 entry), and General Atomics has a signed a similar agreement with its German partner RUAG to pursue an:

“Independent Research and Development (IRAD) effort to develop a variant of its Predator B RPA that is fully compliant with the airworthiness requirements of the U.S. Air Force and anticipated NATO foreign customers, as well as offers enhanced capabilities for integration into domestic and international airspace. It is envisioned that the system solution will be a multi-nation, certifiable, exportable configuration built upon the company’s Block 5 Predator B aircraft capabilities and Advanced Cockpit Ground Control Station (GCS) layout.”

Which is all well and good. General Atomics’ team can probably develop the technical means, and Europe’s government are in fact working toward a framework for including UAVs in civil airspace. The problem is that the framework does not exist yet, and getting the bureaucrats to certify something totally new is estimated to cost EUR 500 – 600 million. That sum has to be paid by a customer government or governments, who probably don’t have it lying around in their budgets. If they do put the funds together as some kind of multinational consortium, local projects like the proposed EuroMALE are more likely to get that investment, because the certification becomes a big barrier to entry for foreign firms. Which means more jobs at home. General Atomics.

June 19/13: Netherlands. At the 50th Paris Air Show, General Atomics and Fokker Technologies announce a Memorandum of Understanding (MOU) to bid the MQ-9 as a solution for Dutch UAV requirements. Fokker has a very strong position in Dutch aerospace, and should be able to improve the Reaper’s chances.

In the MoU, Fokker commits to help adapt the UAV to Dutch national standards; offer guidance and support for Dutch airworthiness certification requirements; provide design, manufacturing, and support for the Electrical Wiring Interconnection system; offer engineering support related to landing and arresting gears; and support the UAV after delivery. GA-ASI.

June 18/13: Sub-contractors. For the past 2 years, General Atomics and Canada’s CAE have been teamed for Canada’s JUSTAS high-end UAV program, offering MQ-9/Predator B and/or Predator C Avenger UAVs. CAE is also a top-tier global simulation and training firm, however, and so GA-ASI is partnering with them to develop the global Mission Training System for the unarmed Predator XP, MQ-9 Reaper, and jet-powered Predator C Avenger.

As a bonus, sales and support of future training systems in Canada and abroad would count toward Canada’s required requirement for 100% industrial offsets against the purchase contract’s value. GA-ASI.

May 31/13: MQ-9. French Defense Minister Jean-Yves Le Drian writes an article for Les Echos, stating his commitment to buy 2 MQ-9 Reaper UAVs from the USA, for delivery before the end of 2013. After so much procrastination, with only 2 Harfang drones operational, and with pressing commitments in Mali and elsewhere, he says that France must take the immediately available choice. Defense Aerospace suggests that the French Air Force finally got their way, after stalling other options.

The Americans’ reluctance to allow even key NATO allies like Italy to arm their drones suggests that French MQ-9s will also be unarmed, which Le Drian explicitly confirmed in an interview with Europe 1. France’s reputation for pervasive industrial espionage, even during combat operations, may also get in the way of advanced sensor exports, leaving their Reapers with 3,000 pounds of ordnance capacity that doesn’t get used. The other unresolved issue involves long-range control. If France wants to operate the Reapers via the preferred satellite link method, they’ll need to either spend the time and money to build their own control facility, make arrangements to share Britain’s newly-built RAFB Waddington facility, or co-locate with the USAF at Creech AFB, NV.

Ultimately, Le Drian argues for a European partnership that will share expertise and develop a Medium Altitude Long Endurance (MALE) UAV like the Reaper. The Italians must be happy to hear that, and Le Drian seems to be referring to their discussions when he says “Cette ambition est d’ores et deja en chantier” (loose trans. “we’re already working on it”). The question in Europe is always whether talk will lead to action, so we’ll wait until we see a contract. Les Echos | Defense-Aerospace | Europe 1 .

France will buy 2 MQ-9 Reapers, and pursue a European MALE UAV project

May 14/13: Germany. Germany has decided to end the RQ-4 Euro Hawk project. Not only would it cost hundreds of millions to attempt EASA certification, but reports indicate that German authorities aren’t confident that they would receive certification at the end of the process. Rather than pay another EUR 600 – 700 million for additional UAVs and equipment, and an equivalent amount to attempt EASA certification, Germany will attempt to find another path.

This is bad news for General Atomics’ hopes of selling Germany MQ-9 Reaper UAVs. Reapers also lack anti-collision electronics, and would face many of the same certification problems. Read “RQ-4 Euro Hawk UAV: Death by Certification” for full coverage.

May 9/13: Italy. Foolish American intransigence may be about to create a Reaper competitor.

Aviation Week interviews Italy’s national armaments director Gen. Claudio Debertolis, who reveals that Italy asked to arm its MQ-1 Predator and MQ-9 Reaper UAVs 2 years ago. The USA has refused to cooperate, halting Italian efforts, while allowing the British to arm their Reaper UAVs. Italy is responsible for wide swathes of territory in Afghanistan, and was the point country for NATO’s campaign against Libya in 2011.

Arming their UAVs is a high priority, and Debertolis confirms that Italy is in talks with potential European partners to move forward with a covert “Super MALE” weaponized UAV program. If they don’t develop a new UAV from scratch, the existing nEUROn program could fill this niche with a full stealth UCAV, and BAE/Dassault’s Mantis/ Telemos is a natural competitor to the Reaper. A 3rd option would be to just buy Heron UAVs from Israel, which that country has reportedly armed. France’s Harfang is a Heron derivative, and Germany is already operating them as rent-a-drones, so an armed Heron and conversion kit could offer a quick solution for all concerned.

The question for any of these options, and even for going ahead and converting existing MQ-1/9 UAVs with American permission, revolved around funding. America may have delayed Italy for so long that it doesn’t have the budget to do anything, even convert its existing UAVs. Aviation Week.

May 3/13: Brimstone for Reapers? With JAGM fielding still some way off, if ever, the USAF’s 645th Aeronautical Systems Group rapid acquisition office is being prodded by the UK to add MBDA’s competing dual laser/ MW radar guided Brimstone missile to the MQ-9′s arsenal. It’s real attraction is a ‘man in the loop’ feature that lets the firing aircraft abort an attack after launch, or correct a missile that locks on the wrong target. In Libya, those characteristics reportedly made it one of the few weapons NATO commanders could use to hit enemy armored vehicles in urban areas.

Brimstone already serves on RAF Tornado GR4 strike jets, and was an option for Britain’s Harrier GR9s before the entire fleet was sold to the US Marines. With Britain’s MQ-9s deployed, they’ve reportedly asked for tests using USAF MQ-9s, and also hope to interest American armed services in the weapon. Defense News | Defense Update.

April 23/13: Canada. General Atomics announces a 2-year agreement with OMX, who has developed the largest, amalgamated structured database of suppliers in the Canadian defence, aerospace, and security industries. Their searchable database has gathered and collected almost 50,000 companies “from existing information available on the Internet by a series of proprietary algorithms,” and has been live since December 2012. Why is this a great deal for OMX? Because:

“Canadian companies interested in becoming suppliers to GA-ASI are encouraged to claim their complimentary company profiles on www.theomx.com and update their information, including Canadian Content Value (CCV) percentages per product.”

It’s a different approach to finding local suppliers, but one that we expect to quickly become the norm around the world.

April 11/13: Support. General Atomics AIS in Poway, CA receives a sole-source $18.3 million firm-fixed-price contract for MQ-1/MQ-9 organic depot activation at Hill FB, UT; Warner-Robins AFB, GA; and Tinker AFB, OK.

Work is expected to be complete by April 4/15. The contract uses FY 2011 monies. USAF Life Cycle Management Command /WIIK at Wright-Patterson AFB, OH manages the contract (FA8620-10-G-3038, 0044).

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage.

With respect to the MQ-9, the FY 2014 budget cuts 12 Reaper systems. It will buy just 12 MQ-9 Block 5s this year, then pursue the same schedule as the FY 2013 plan. That’s the official line, anyway. FY 2018 adds another 24 Reapers as it moves the planning horizon forward a year, with 65 systems left in the planned program to bring the total to 401.

Delivery of the last 3 FY 2010 and the first 26 FY 2011 UAVs is delayed due to a General Atomics fuel tank manufacturing issue. The Government isn’t accepting aircraft until the manufacturing issue is corrected, but a solution was approved. Correction of tech data, spares and support equipment will be complete in May 2013.

April 2/13: What now? Defense News aptly summarizes the key question facing the USA’s MQ-9 plans:

“On the one hand, the work in Mali shows that the signature weapon of the U.S. war in Afghanistan is outlasting that conflict. On the other, the detachment is a tiny fraction of the Predator/Reaper fleet – and just where are the rest of them going to go?”

With flights below 60,000 feet heavily restricted within the USA, there aren’t that many options stateside, and most of the MQ-9 fleet’s $8,000 per flight hour operations are funded by wartime OCO appropriations. AFRICOM may have the best combination of circumstances abroad, but it can’t absorb all of them, and the $6,000 per flight hour manned MC-12s are a natural competitor.

March 28/13: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2012, plus time to compile and publish.

The MQ-9 Block 1 Reaper is in production, and the USAF has bought 117, or roughly 30% of their envisioned requirements. Block 5 production decision was delayed 2 years to July 2013, in part due to concerns about software delays, and integration and testing backlogs. Despite the extra time to mature key technologies, the program is currently incorporating several Urgent Operational Requirements from the front lines, including the Advanced Signals Intelligence Payload (ASIP).

Block 5 operational testing is currently planned for November 2013, and the program will be reducing or deferring 12 required block 5 capabilities related to aircraft endurance, radar performance, and reliability, and other areas.

Meanwhile, the USAF is currently re-evaluating its requirements and strategy for managing future Reaper upgrades – which puts the increment II program (GBU-39 Small Diameter Bomb integration, Automatic take-off and landing, Deicing, and National airspace certification) in an unfunded limbo.

March 4/13: Reaper-ER plans. Gannett’s Air Force Times reports that the USAF wants to go ahead with the full suite of MQ-9 Reaper ER refits (vid. April 18/12 entry) to extend the UAV’s range and endurance, even in the middle of budget cuts. The USAF wouldn’t confirm FY 2014 budget plans, but GA-ASI director for strategic development Chris Pehrson has told Defense News that “They’ve approved it; it’s a matter of details now.” The report adds that:

“The ER model could allow incursions into Pakistan despite the loss of the Afghan bases that have been home to many unmanned launches in the past decade…. The standard Reaper is configured for 30 hours for the ISR model, and roughly 23 hours if armed with Hellfire missiles. General Atomics believes the ER model would up those to 42 hours for ISR and 35 hours with the Hellfire.”

Some of the ER’s modifications, like winglets on the wingtips and upgraded landing gear, are already slated for fielding in the MQ-9 Block 5. What the ER model adds is upturned instead of parabolic winglets (based on graphics shown to date), and longer wings (+22 feet wingspan, to 88 feet) with 2 “wet” hardpoints that can take fuel tanks. Gannett’s Air Force Times.

Reaper-ER

Feb 13/13: MALD-J EW. Raytheon Company and General Atomics Aeronautical Systems, Inc. announce that they’re working to integrate jet-powered MALD decoys and MALD-J electronic warfare decoys onto the MQ-9 Reaper UAV. The Reaper’s slow speed means that their use would need to be timed well, and arranged carefully so as not to make their mission obvious. On the other hand, the Israelis have made an art form out of using drones to provoke air defense batteries into using their radars and communications, then harvesting the emissions for analysis and counter-programming. Enough of that in advance, and the MALDs would just look like the big killer strike wave has finally arrived.

Ground Verification Test phase completed in November 2012 at GA-ASI’s Gray Butte Flight Operations Facility in Palmdale, CaA. Integration is estimated to conclude in 2013.

Electronic Warfare: MALD/ MALD-J

Jan 17/13: DOT&E Testing Report. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). Despite “incremental progress,” the MQ-9 remains in limbo for GBU-38 500-pound JDAM integration, and hasn’t resolved the fuzing and weapons envelope discrepancies identified in 2010.

The Air Force intends to fulfill the MQ-9 Increment One CPD requirements with a final UAS configuration consisting of the Block 5 RPA, Block 30 GCS, and OFP 904.6. The UAV’s core OFP flight software has been a development issue, and DOT&E expects further delays, along with added risks because cyber-vulnerabilities haven’t been heavily tested. AFOTEC hopes to conduct formal operational testing of the final MQ-9 Increment One UAS in 2014.

Dec 21/12: A $337.1 million firm-fixed-price, cost-plus-fixed-fee and time and material contract to procure logistics services for the USAF’s MQ-1 and MQ-9 Predator/Reaper fleets. Work will be performed in Poway, CA, and is expected to be complete by Dec 31/13. The AFLCMC/WIKBA at Robins AFB, GA manages this contract (FA8528-13-C-0002).

Beyond the original manufacturer GA-ASI, Battlespace Flight Services LLC is also a major support provider for Predator family fleets. Their most recent award was a $950 million contract issued to cover MQ-1/9 fleet support from January 2013 – March 2014.

Dec 20/12: UK. General Atomics Aeronautical Systems Inc. in Poway, CA, is being awarded a $42.9 million cost-plus-fixed-fee and firm-fixed-price contract for Phase 1 and 2 contractor logistics support to the British MQ-9 fleet.

Work will be performed at Poway, CA; Creech AFB, NV; Waddington, United Kingdom; and Afghanistan. Work is expected to be complete by March 31/15 (FA8620-10-G-3038, 0080).

Dec 19/12: France. DGA chief Laurent Collet-Billon confirms to reporters that France is discussing the option of buying MQ-9s through the US Foreign Military Sales (FMS) program, modifying them to carry European sensors and weapons. Collet-Billon believes that this proposition could interest existing operators in Britain and Italy, as well as potential future operators in Germany and Poland.

IAI’s Heron TP also remains in the running. Aviation Week.

Nov 30/12: A $12.6 million option for the MQ-9 Reaper’s FY 2010/2011 retrofits. Work will be performed in Poway, CA, and is expected to be complete by Sept 30/15 (FA8620-10-G-3038, DO 001302).

Nov 30/12: NASA upgrade. GA-ASI announces an agreement with NASA’s Dryden Flight Center to upgrade their MQ-9 “Ikhana” UAV with new satellite link capabilities. It’s part of a no-cost Space Act Agreement signed in September 2012, and will let the UAV operate in places like the Arctic, where communications can be spotty. NASA Dryden center director David McBride:

“The system improvements enabled by this agreement expand the utility of the Ikhana MQ-9 for NASA science and the development of technology required for unmanned air systems to fly in the national airspace. Both are key national priorities that benefit from this government/industry cooperative effort.”

See: NASA | GA-ASI.

Nov 5/12: + 10</stro

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