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Vacuum Pressure Impregnation,
Vacuum Pressure Impregnation (VPI) is a process that uses vacuum and pressure to seal porous materials with varnish or resin. The process is used primarily for high-voltage motors and generators to fill gaps in materials to create a void free insulation in various devices.
Industrial electromechanical equipment is designed for durability to provide reliable function and increased longevity, but age, temperature, and environmental factors can degrade porous metals over time. The process of impregnation seals porous materials with varnish or resin, improving the function and longevity of equipment,Vacuum Pressure Impregnation Process
Sloan specializes in vacuum pressure impregnation, which is more effective than traditional dip-and-bake methods and is better suited to high voltage motors and generators. Our basic vacuum pressure impregnation motor repair process comprises several steps.
Preheating
We place the equipment in an oven that heats the equipment and allows moisture to evaporate. This helps the resin better penetrate the material.
Dry Vacuuming
We remove the equipment from the oven and place it into a vacuum chamber, which removes air and any remaining moisture.
Filling
We fill the chamber with resin, coating the part and filling in all the gaps and pores in the piece of equipment.
Wet Vacuuming
We reduce the vacuum levels and hold it for a set period of time.
Pressure
We increase pressure within the chamber using dry air, nitrogen, or other gases. This allows for even deeper penetration of the resin.
Draining
We then vent the pressure, drain the chamber of excess resin, and remove the part.
Vacuum Heat Treating Furnaces and Vacuum Technology
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We are committed to Provide Vacuum Heat Treatment services to customers by Meeting their quality and delivery schedules, with emphasis on continual improvement of the Quality Management System Long-term relationship to achieve
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Dry samples without residue, scaling or oxidation, and all in a gentle cycle. The two models of vacuum ovens from BINDER with their proven technological features excellently address the strict requirements of industrial and scientific laboratories.
Samples and similar materials incorporating flammable and non-flammable solvents can be dried, depending on the individual use. The vacuum ovens use a unique safety design that, together with accustomed outstanding performance, sets the bar in terms of quality and safety.
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Curing
Finally, the equipment is placed into an oven to cure the resin
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Our
Main
Business
Services
• Vacuum oven
• Vacuum pressure impregnation
o Vacuum pressure impregnation unit
o Vacuum drying impregnation unit
• Vacuum furnace
• Vertical furnace
• Horizontal furnace
• Vacuum coaters
• Vacuum pumping system
• Vacuum hot press
• Vacuum conveyors
• Vacuum pumps
• Photo voltaic cell module laminator
• Vacuum chambers
• Flange & components
• Conflate (CF), QF (KF)
• ISO tubing & bellows
• O rings seal coupling
• View ports & shatters
• Vented hardware
• Vacuum Valves
• Gate valves
• Angle valves
• Butterfly valves
• Ball Valves
• Conductance control valves
Vacuum Pump
KV / DV Series Vacuum Pumps are Double Suction Double Delivery, Slow Speed, Horizontal, Centrifugal End Suction design. Used to removes gas molecules from a sealed volume in order to leave behind a partial vacuum. Offered in Monoblock & long coupled design the pumps are with sturdy casing provided with Foot, Suction, and Delivery Nozzles. Pumps are easy maintenance and have long life due to replaceable wearing parts. These pumps are many such in Drying & Evaporation, Distillation & Filtration, Sterilization, and Evacuation of air from suction pipes and chambers and Priming of large pumps.
Global Vacuum Products was established in 1995 as a reliable Manufacturers and Exporter, supplier of vacuum equipment and components, With several years of proven experience and credibility, Global Vacuum Products emerged as India’s largest supplier vacuum Products, cryogenic equipment and components to research organizations, universities, and industries such as electronics, pharmaceuticals, semiconductor and system integrators.
Global Vacuum Products which has made an indelible presence in the vacuum industry since 1995. Today we are one of India’s largest Manufacturer and suppliers of standard and custom-built indigenous ultra-high vacuum equipment and components. Our office is located in Bangalore Karnataka, india.
Global Vacuum Products offers a comprehensive suite of instruments, components, systems and process control solutions that empower regulations and govern critical parameters in vacuum technology. We collaborate with several overseas companies in providing custom solutions in India for Vacuum oven, Vacuum pressure impregnation, Vacuum pressure impregnation unit, Vacuum drying impregnation unit, Vacuum furnace, Vertical furnace, Horizontal furnace, Vacuum coaters, Vacuum pumping system, Vacuum hot press, Vacuum conveyors, Vacuum pumps, Photo voltaic cell module laminator, Vacuum chambers, Flange & components, Conflate (CF), QF (KF), ISO tubing & bellows, O rings seal coupling, View ports & shatters, Vented hardware, Vacuum Valves, Gate valves, Angle valves, Butterfly valves, Ball Valves, Conductance control valves ultra- high vacuum equipments, cryogenic equipments and components used in space research, electronic industries and defence sectors to name a few. As a result, we have an extensive product portfolio that encompasses all vacuum instruments, components, and systems.
Global Vacuum Products is engineering talent and resources to provide cutting-edge technology solutions to ever growing customer requirements. We acknowledge the customers need for post sales, service & technical support. Our dedicated sales and technical staff, across all major cities in India, are strategically placed to serve our customers. This has enabled us to secure a remarkable recognition in supplying and importing ultra-high vacuum and cryogenic equipments and components. We, Global Vacuum Products, strive to provide robust and cost-effective solutions, customized to the needs of our clients. Global Vacuum Products is Mainly running a company with Maintaining a Good Quality and Good Services and also we are always looking forward for Customer Satisfaction .
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Salient Features:
All components easily accessible.
Compact construction
Simple operation
Allows direct connection of Vacuum Chamber
Pumping speed ranging from 120 lps to 3000 lps
Ultimate (Unbaffled) vacuum better than 10-6 m bar (with LNT)
D.P., baffles, valves, collar & plumbing are S.S. construction Optional
Optional accessories:
o Liquid Nitrogen Trap
o Water Cooled Chevron Baffle
o Electro pneumatically operated valve. (Butterfly valve, Right angle Valve)
o Push buttons, automatic versions are available on request
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Vacuum Ovens are fabricated out of Stainless Steel of SS 304 grade, with front door opening. Removable type loading trays to accommodate the components to be dried. External / Internal heating type with tubular heaters with suitable insulation to attain uniform and maximum temperature of 400 deg Celsius inside the oven.,
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GVP safety vacuum drying oven of the G OVN series ensures maximum safety when drying organic solvents. The inner chamber of G- OVN safety vacuum drying oven is designed and manufacture turned with max priority for safety
Application:
1 Maximum occupational safety with one-of-a-kind safety concept
2 Fast, condensation-free drying processes
3 Homogeneous specimen drying
AREA OF APPLICATION
1 Chemical
2 Surface Technology
3 Pharmaceuticals industry
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Preventing chamber with 2 expansion racks, with electronically controlled heating system assuring temperature accuracy and reproducible results
2 Inner chamber is designed according to ATEX guidelines for Zone II 3G
3 Temperature range from 15 °C above ambient temperature to 200 °C
4 MP controller with 2 programs with 10 sections each or switchable to 1 program with 20 sections
5 Integrated weekly program timer with real-time function
6 Digital temperature setting with an accuracy of one degree
7 Elapsed time indicator
8 Spring-mounted safety glass panel with shatter protection
9 Precision-adjustable ventilation valve
10 Precision-adjustable inert gas valve with Cross-Flow-Technology
11 Safety features:
12 Pressure control device for heating activated
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Different chemicals are used in the process of the impregnation. These chemicals can be classified
as epoxy, varnish and resins. Impregnation process itself can be classified in different types like
flood impregnation, dip impregnation, vacuum impregnation, vacuum pressure impregnation, trickle
impregnation, hot roll dipped impregnation. At NACH we have expertise in manufacturing all these types
of the impregnation systems.
Flood impregnation and dip impregnation are simple impregnation processes often used in the low
voltage small frame electrical motors. In flood impregnation the resin/varnish is flooded in the chamber
where the preheated coils (electric motor stator or wound rotor) are placed. The coils are kept for
soaking in varnish for a certain period and then taken off to the baking oven. The varnish is stored in
a cold chamber or vessel called the storage tank. Typically temperatures for maintaining the varnish/
resins is 15 deg C to 10 deg C. In dip impregnation, coils are dipped in a tank that contains varnish and
kept for a certain time.
Vacuum pressure impregnation is a special process designed to impregnate the motor coils or some
castings that are used in critical applications. Vacuum pressure Impregnation often called the VPI
process impregnates the coils or metal castings under vacuum. Impregnation under vacuum prevents
advent of external moisture that may be accumulated in the voids of the coil or may be absorbed in
insulation. Vacuum impregnated coils are free of moisture that result good electrical properties.
In case of metal impregnation, vacuum impregnation results good adhesion of the chemical with the
surface. Metal impregnation process that involves impregnation of castings is often accompanied by
additional processes like cleaning of castings jobs, chemical treatment for better adhesion etc. Often
epoxy is used for porosity sealing of the castings.
In a vacuum pressure impregnation plant, there are two tanks, one is the impregnation chamber and the
other is the storage tank used to store the varnish/resin. In resin impregnation system, often storage
tanks require cold storage of level up to 10 Deg C to 15 Deg C. Alternately a epoxy impregnation system
demands hot storage, since the curing of epoxy occurs at room temperature. Distinct manufacturers
for epoxy like Alantas (formerly Dr Beck), Huntsman (formerly CIBA), Von Roll, Vantico Ltd. suggest
methods for vacuum pressure impregnation with indication of different processes like vacuum, soaking,
maintaining pressure, amount of pressure etc for better results.
In a typical vacuum pressure impregnation system for motors, preheated coils are kept in the
impregnation tank and vacuum is drawn. After a certain period resin is introduced in the impregnation
tank in controlled manner and filled till the top of the coil stack. Dry air or nitrogen pressure is applied in
the chamber for better penetration of the resin in the voids and this is maintained for a stipulated time.
Later the resin is withdrawn to the storage tank. Almost in all the impregnation processes the resin or
varnish transfer from tank to tank is achieved by pressure difference in the two tanks or by gravity flow
of the varnish.
In trickle impregnation or a hot rolled impregnation process, the resin is introduced on the motor coil
in a very controlled fashion. The coils are heated by use of its own resistance. This type of methods are
used where resin costs are higher or usage of resins/chemicals have limitations.
At NACH we have the expertise to develop the vacuum impregnation systems for different resins. NACH
can manufacture VPI systems as per guidelines and specifications defined by resin manufacturers.
Vacuum Pressure Impregnation, vacuum drying process/method of industrial drying oven of transformer,
Vacuum Pump
Vacuum pump oil parameters like vapour pressure, viscosity are maintained at varying operating temperatures of vacuum pump. These parameters are crucial for deciding vacuum pump performance. Genuine vacuum pump,
Vacuum Oven
Vacuum-Oven-Manufacturers-SupplierVacuum Oven is ideally designed to provide an isolated environment where a sample can be heated under a range of temperature to carry out the various testing and drying activities. Vacuum Oven features digitally controlled temperature controllers, stainless steel triple walled construction, mineral wool insulation, and door fitted with heavy duty hinges and handle to allow easy handling of the oven.
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VACUUM IMPREGNATION PLANTS are generally required in Electrical Industry. Impregnation is most important process to improve Insulation Resistance of the electrical components. In turn it improves life of the component and hence impregnation has become compulsory to each and every electrical components. Vacuum impregnating plants designed for impregnation with Varnishes, are generally suitable for coils LT/HT Motors. This is the most important process for electrical insulation. Design of vacuum impregnating plants depends upon following aspects :
a) Design, Constructional features, winding details of components to be impregnated.
b) Impregnant to be used.
C) Class of insulation required
d) Operating temperature
e) Surrounding Environment
impregnating plants. We manufacture all types of vacuum impregnating plants, to meet above requirements. These are suitable for all types of Varnishes, Oils, Epoxy resins Wax, Petroleum Jelly etc
Vacuum Impregnation :
This method of Impregnation is most commonly used. Components having low cooling space, high operating temperatures, continuous duty cycle, lower diameters of winding wires, high electrical stress etc. and combination of above factors, generally use this Vacuum Impregnation method.
Process Plant :
The plant will consist of Vacuum Impregnating Chamber, Vacuum Pumping system, Condenser, and Storage Tank, StChilling system, Heating system, Pressure system for transfer of Impregnant and for additional penetration of impregnant.
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Dry Vacuum Pumps, Belt Driven Rotary Vane High Vacuum Pumps, Direct Drive Rotary High Vacuum Pumps, Diaphragm Vacuum Pumps, Water Ring Vacuum Pumps and Side Channel Blowers. Being an innovation driven organization, we use advanced technology while developing our products,
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Vacuum Pumps
We are instrumental in bringing to the esteemed clients a wide range of high quality Vacuum Pumps. This range of Vacuum Pumps can be obtained in different dimensions and specifications as per the clients’ requirements. The Vacuum Pumps offered by us are highly praised for several qualitative features like durability and superior performance. This range of Vacuum Pumps is offered to the clients at leading market rates.
A vacuum pump is an Mechanical device that moves air in or out of something else, it helps to remove gas from one area to another and sometime remove Moisture from one place to another. These vacuum pumps are attached with chambers and operating system into a large diversity of vacuum systems. It’s a latest technique and very durable in nature, so its demand in the market increases day by day.
It is used in various automobiles, medical, scientific and many more industries and easily available in the market at an economical price. Vacuum pumps available in different range, like dry vacuum pumps, mono block vacuum pumps, vacuum pressure pumps, side channel vacuum pressure pumps, conveying vacuum pumps, diaphragm vacuum pumps, oil lubricant vacuum pressure pumps, belt driven rotary vane high voltage pumps, compressed air driven vacuum pumps and so many.
The best part about these vacuum pumps is that they are very easy to install and operate and require very low maintenance. It consumes a very low amount of power so its running cost is not so high. It helps to improve your productivity, which in result to help to grow your business. These are easily available from vacuum pump manufacturers in different ranges as per the demand.
Its working speed depends upon the volume flow out of pump which can be varied in different pumps. It has very strong structures which ensure its long working life. Its superior performance and efficiency is the main reasons for the success of this product in the market.
Range Of Vacuum Pumps Includes
Dry Vacuum Pumps
Monoblock Vacuum Pumps
Vacuum Pressure Pumps
Side Channel Vacuum Pressure Pumps
Vacuum Pumps Manufacturers Bangalore, Industrial Vacuum Pump Suppliers Haryana, Vacuum Pumps Exporters India, vacuum sintering furnace. The obtainable variety of furnace is broadly used in different industries for heat treating applications. The product is fabricated under the expert supervision of our professionals that guarantee its toughness and greater functionality. Vacuum, Industrial Vacuum, Pump, Vacuum Pump, Vacuum Pump System, Liquid Ring Vacuum Pump, Single-stage, Two-stage, Monoblock, Bare Shaft, Liquid Ring Compressor, Rotary Vane, VmaxLT, Water-sealed Liquid Ring, Vacuum Booster Systems, Oil-sealed Liquid Ring, Solvent-sealed Liquid Ring, Lubricated Rotary Vane, VFD, vacuum pump, water ring vacuum pump, oil sealed high vacuum pump, vacuum pump supplier, vacuum pump manufacturer, manufacture, supply and export various type of oil sealed high vacuum pump, water ring vacuum pump.
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Vacuum Ovens
Vacuum Ovens are some of the most rugged vacuum ovens available today. Each oven features overtemperature protection and an easy-to-read vacuum gauge. Models SVAC1, SVAC2, SVAC4 come with a fully programmable Watlow controller. The SHEL LAB Vacuum Ovens are equipped with silicone gaskets. While these gaskets resist a wide variety of temperatures and pressures, they can breakdown in the presence of solvents and acids. For solvent applications we recommend using Buna gaskets, and for acidic applications, the Fluorosilicone or Viton® gaskets. For more information about the gaskets we offer, see our Vacuum Oven Gasket Guide.
Vacuum Oven Applications: Moisture Determination, Out Gassing Solids, Aging Tests, Plating, Chemical Resistance Studies, Drying of Paper, Rubber and Textiles, Desiccating, Dry Sterilization, Out Gassing Liquids, Vacuum Storage, and Electronic Process Control.
Vacuum Ovens are some of the most rugged vacuum ovens available today. Each oven features overtemperature protection, Vacuum Oven :-
We manufacture double walled vacuum ovens. The outer of these ovens is made using mild steel sheets that are duly enamel & painted to protect from corrosion. The interior is made of heavy gauge stainless sheet to stand high temperature. To avoid the thermal loss the gap between the two walls is filled using the glass wool. The temperature is controlled using digital temperature controller.
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Vacuum Oven is ideally designed to provide an isolated environment where a sample can be heated under a range of temperature to carry out the various testing and drying activities. Vacuum Oven features digitally controlled temperature controllers, stainless steel triple walled construction, mineral wool insulation, and door fitted with heavy duty hinges and handle to allow easy handling of the oven.
Standard Features
Mild Steel Sheet Powder Coated Outside Construction
Inner Working Chamber made up of Stainless Steel material
Integrated with Stainless Steel tray
High Grade Mineral Wool insulation
Door Fitted With Heavy Duty Hinges and handle
Silicon Gasket Fitted At Door
Beaded Heating Elements Are Placed In Ribs At Bottom And Sides
Tempered Glass For Viewing At Door
Control Panel Having On Off Switch, Indicating Lamps
Digital Temperature Controller Cum Indicator
Built in Regulator and Vacuum Gauge
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Vacuum Ovens
SHEL LAB Vacuum Ovens are some of the most rugged vacuum ovens available today. Each oven features overtemperature protection and an easy-to-read vacuum gauge. Models SVAC1, SVAC2, SVAC4 come with a fully programmable Watlow controller. The SHEL LAB Vacuum Ovens are equipped with silicone gaskets. While these gaskets resist a wide variety of temperatures and pressures, they can breakdown in the presence of solvents and acids. For solvent applications we recommend using Buna gaskets, and for acidic applications, the Fluorosilicone or Viton® gaskets. For more information about the gaskets we offer, see our Vacuum Oven Gasket Guide.
Vacuum Oven Applications: Moisture Determination, Out Gassing Solids, Aging Tests, Plating, Chemical Resistance Studies, Drying of Paper, Rubber and Textiles, Desiccating, Dry Sterilization, Out Gassing Liquids, Vacuum Storage, and Electronic Process Control.
Double Walled Vacuum Oven the thermal process occur in airtight chamber under desired level of vacuum and maintained temperature. It can help in the prevention of surface reactions (such as oxidation), decontaminating samples (removing lubricants for example) as well as for speeding up the out gassing process.
Double Walled Vacuum Oven is low cost options for Moisture Determination, Out Gassing Solids, Aging Tests, Plating, Chemical Resistance Studies, Drying of Paper, Rubber, and Textiles, Desiccating, Dry Sterilization, Out Gassing Liquids, Vacuum Storage, Electronic Process Control.
Vacuum Ovens are used for various experiments in, industries, R&D labs, Pharmaceutical, Food & Beverage Industries and Institutions- in the field of Medical, Agricultural and Industrial Research,
leading manufacturer of high temperature furnaces and ovens from 30°C to 3000°C with a focus on vacuum and special atmosphere technology. With more than 100 years of experience in thermal engineering our products are used in research laboratories, pilot plants and manufacturing sites worldwide,
Vacuum Ovens Information
vacuum ovens, the heat-treating process takes place inside a vessel that is airtight. This allows a vacuum to be drawn inside the vessel. The entire heat-treating process can take place under vacuum or precisely controlled atmospheres can be introduced. Heat treating under vacuum can: prevent surface reactions, such as oxidation or decarburization; remove surface contaminants such as oxide films and residual traces of lubricants; add a substance to the surface layers of the work; remove dissolved contaminating substances from metals by means of degassing. Ovens are built of several kinds of high temperature (refractory) materials to hold the process material and hold in the heat without breaking down during the several months that they usually run. Ovens are lower temperature (usually
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